5. CHASSIS
9. Remove the top and bottom ball races
from the steering head pipe.
Note:
Use a Ball race re mover (Tool No. 07953-
3330000)
to prevent damage when driving
out the ball races.
C. Inspection
1. Check the frame main unit for twisting,
deformation, and cracks around the
welded areas, and the pipes for bending
and cracks.
2. Inspect the top and bottom races for
scoring and wear.
3. Check the head pipe for misalignment.
4. Check seat cover for tears.
5. Check fuel tank for leaks, fuel tubes for
aging or damage, and fuel cock gasket
and strainer cup 0-ring for damage.
Flush the tank interior with clean
gosoline.
6. Remove dust from the air cleaner ele-
ment by blowing compressed air from
the inside. Check element for damage.
7. Replace exhaust pipe gasket if damaged.
D. Reassembly
1. Install the main stand on the frame.
2. Install the rear fender and the electrical
equipments on the frame.
3. Install the rear fork, rear cushion and
rear wheel.
4. Install the steering stem, front fork and
front wheel.
5. Mount the air cleaner case, the battery,
the seat, and the fuel tank.
Fig. 265 (D Ball race remover
® Ball race
@ Head pipe
Fig. 267 (D Fue l strainer cup
@ 0-ring
@ Fuel strainer screen
© 6 mm cross screws
® Fuel cock body
® Fuel cock gasket
® Fuel cock lever
@ Cock lever spring
® Setting plate
@) 6mm screw
Fiir. 268
(D Air cleaner element
85
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