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Nighthawk CB 750 1997
Honda Nighthawk CB 750 1997 User Manual
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Crankcase
Se~aration
99
101
Table of Contents
Safety Notice
2
Contents
3
How to Use this Manual
4
Symbols
5
General Information
7
General Safety
7
Model Identification
9
Specifications
10
Fuel System Standards
12
Lubrication Standards
12
Cylinder Head Standards
13
Cylinder/Piston Standards
14
Crankshaft Standards
14
Transmittion Standards
15
Clutch System/Cooling System Standards
16
Drive Train Standards
16
Wheels/Tires/Front Suspension/Rear Suspension Standards
17
Brakes Standards
18
Battery/Charging System Standards
18
Starting System Standards
19
Lights/Meters/Switches Standards
19
Ignition System Standards
19
Standard Torque Values
20
Engine Torque Values
20
Frame Torque Values
21
Tools Table
23
Lubrication & Seal Points
25
Cable & Harness Routing
27
Emission Control System
33
Exhaust Emission Control System
34
Tampering Acts List
35
Noise Emission Control System
35
Evaporative Emission Control System (California Model Only)
35
Emission Control Information Labels (USA Only)
36
Frame/Body Panels/Exhaust System Troubleshooting
37
Exhaust System Removal/Installation
38
Seat Removal/Installation
39
Side Cover Removal/Installation
39
Rear Fairing Removal/Installation
40
Fuel Tank Removal/Installation
40
Maintenance
41
Service Information
41
Service Access Guide
42
Maintenance Schedule
44
Air Cleaner Maintenance
45
Carburetor Synchronization
45
Lubrication System Service Information and Troubleshooting
47
Lubrication System Diagram
48
Oil Pump Removal/Installation
49
Oil Pump Disassembly/Assembly
50
Oil Cooler Removal/Installation
51
Oil Pressure Check
52
Table of Contents
53
Fuel System Service Information
53
Fuel System Troubleshooting
54
Air Cleaner Housing Removal/Lnstallation
55
Carburetor Removal/Installation
56
Carburetor Separation
58
Carburetor Disassembly/Assembly
60
Carburetor Separation
61
Carburetor Combination
62
Pilot Screw Adjustment (U .S.A. Only) 5-1
64
High Altitude Adjustment (U .S.A. Only)
65
Engine Removal/Installation - Service Information
67
Engine Removal/Installation - Diagram
68
Cylinder Head/Cylinder/Piston - Service Information/Troubleshooting
71
Camshaft Removal/Installation
72
Camshaft Removal
74
Camshaft Installation
75
Hydraulic Tappet Inspection/Installation
77
Cylinder Head Removal/Installation
78
Cylinder Head Disassembly/Assembly
80
Cylinder, Piston Removal/Installation
82
Clutch/Gearshift Linkage - Service Information/Troubleshooting
85
Clutch Cover Removal/Installation
86
Clutch Removal
88
Clutch Center Lock Nut Removal
89
Clutch Installation
90
Clutch Outer Installation
91
Clutch Center Lock Nut Installation
92
Drive Sprocket Cover Removal/Installation
93
Gearshift Linkage Removal/Installation
94
Gearshift Linkage Cover/Gearshift Spindle Assembly Installation
96
Neural Switch Installation
96
Crankshaft/Transmission - Service Information/Troubleshooting
97
Countershaft Bearing Cover Removal/Installation
98
Crankcase Separation
100
Transmission Removal/Installation
102
Transmission Disassembly/Assembly
104
Crankshaft, Connecting Rod Removal
106
Alternator Shaft Nut Removal/Installation
107
Alternator Shaft Disassembly/Assembly
108
Alternator Shaft Assembly
109
Crankshaft Bearing Replacement
110
Main Journal Bearing Selection
110
Bearing Thickness
110
Connecting Rod Bearing Selection
111
Connecting Rod Replacement
111
Crankshaft, Connecting Rod Installation
112
Crankcase Installation
114
Crankcase Installation Process
116
Front Wheel/Suspension/Steering - Service Information/Troubleshooting
117
Handlebar Removal/Installation
118
Front Wheel Removal/Installation
120
Front Wheel Disassembly/Assembly
121
Fork Removal/Installation
122
Fork Disassembly
124
Fork Assembly
126
Steering Stem Removal/Installation
128
Rear Wheel/Suspension - Service Information/Troubleshooting
131
Rear Wheel Removal/Installation
132
Rear Wheel Disassembly/Assembly
134
Shock Absorber Removal/Installation
136
Shock Absorber Disassembly/Assembly
137
Spring, Upper Seat Removal/Installation
138
Swingarm Removal/Installation
139
Swingarm Disassembly/Assembly
140
Swingarm Pivot Bearing Replacement
141
Brake System - Service Information/Troubleshooting
143
Front Brake Pad Replacement
144
Front Mastery Cyliner Removal/Installation
145
Front Mastery Cyliner Disassembly/Assembly
146
Front Brake Caliper Removal/Installation
147
Front Brake Caliper Disassembly/Assembly
148
Rear Brake Panel Disassembly/Assembly
149
Brake Pedal Removal/Installation
150
Charging System/Alternator - Service Information
151
Charging System Location
152
Charging System/Alternator Troubleshooting
153
Battery Removal/Installation
154
Charging System Inspection
155
Regulated Voltage/Amperage Inspection
155
Regulator/Rectifier - System Inspection
156
Unit Inspection/Removal/Installation
157
Alternator
157
Alternator Removal/Installation
158
Ignition System - Service Information
159
Ignition System Location/Wiring Diagram
160
Ignition System Troubleshooting
161
No Spark at Either Ignition Group
162
No Spark at One Plug (Trouble in Secondary Coil Side)
162
Engine Starts, but Side Stand Switch Does Not Function at All
163
Ignition Coil Removal/Installation
164
Ignition System Inspection
164
Ignition Pulse Generator Inspection
165
Ignition Pulse Generator Removal/Installation
166
Ignition Timing
167
Electric Starter/Starter Clutch - Service Information
169
Electric Starter/Starter Clutch - System Location
170
Electric Starter/Starter Clutch - Troubleshooting
171
Starter Motor will Not Turn
171
Starter Motor Turns Slowly/Turns, but Engine Does Not Turn
172
Starter Relay Switch "Clicks", but Engine Does Not Turn over
172
Starter Motor Removal/Installation
173
Starter Motor Disassembly/Assembly
174
Starter Clutch Disassembly/Assembly
176
Lights/Meters/Switches - Service Information
177
Lights/Meters/Switches - System Location
178
Headlight Removal/Installation
179
Tail/Brake Light
180
Turn Signal Bulb
180
Meter Removal/Installation
181
Meter Disassembly/Assernbly
182
Tachometer Inspection
183
Side Stand Switch Removal/Installation
183
Neutral Switch
184
Ignition Switch Removal/Installation
185
Wiring Diagram
187
Troubleshooting
189
Engine Does Not Start or Is Hard to Start
189
Engine Lacks Power
190
Poor Performance at Low and Idle Speeds/At High Speed
191
Poor Handling
192
Hydraulic Tappet
192
Index
195
4
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Honda Nighthawk CB 750 1997 Specifications
General
Brand
Honda
Model
Nighthawk CB 750 1997
Category
Motorcycle
Language
English
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