Honeywell V800 Series User Manual

HoneyweU
THE V800 FAMILY OF COMBINATION GAS CON-
TROLS PERFORMS ALL THE FUNCTIONS RE-
QUIRED IN THE BURNER MANIFOLD ON GAS-FIRED
HEATING EQUIPMENT.
•l Available in 7 capacity ratings.
❑ Suitable for use on domestic equipment from small
individual room heaters to large central heating units.
❑ Provides 3-position (OFF-PILOT-ON) manual con-
trol of gas flow.
❑ Available in standard opening and step opening
pressure regulator models.
❑ Can be mounted from O to 90 degrees from the
vertical position of the gas control knob.
El Controls with the prefix “V” require 30
mV thermo-
couple and suitable pilot burner.
❑ Controls with the prefix
“VS” require 750 mV ther-
mopile generator in a self-generating Powerpile system.
❑ If gas or power supply is interrupted, main gas valve
is closed.
•l In case of pilot flame failure, main valve is closed.
D.T.
Rev. 6-89
Form Number 60-201 9—7
@ Honeywell Inc. 1989

Honeywell V800 Series Specifications

General

Brand	Honeywell
Model	V800 Series
Category	Controller
Language	English

Summary

Specifications

Super Tradeline Models

Details features and models of Super Tradeline controls for broad replacement applications.

Tradeline Models

Describes Tradeline models for ease of stocking and handling, matching Super Tradeline specs.

Standard Models

Lists standard models, referring to Table 1 for specific model specifications.

Ordering Information

Installation

Optional Piping Patterns-Tradeline Models

Highlights Tradeline models featuring side outlets for easier installation.

Install Piping to Control

Provides guidelines for installing gas piping, including traps and bends.

Install Control

Instructions for mounting the gas control, considering orientation and pipe thread depth.

Connect Pilot Gas Tubing

Guidance on cutting, preparing, and connecting pilot gas tubing to the control.

Connect Thermocouple (24V, 100V, 120V, and 220/240V Models)

Details on connecting thermocouple electrical leads for specific voltage models.

Connect ECO (Standard Capacity 24V, 100V, 120V, and 220/240 Models)

Instructions for connecting the Energy Cutoff (ECO) connector for specific models.

Wiring

Wiring 24V Models

Provides typical wiring diagram and connections for 24V models.

Wiring Powerpile Models

Instructions for wiring millivoltage-powered Powerpile models, avoiding line voltage.

Wiring 110V, 120V, 220/240V Models

Details typical wiring hookups for line voltage models using junction boxes.

Startup and Checkout

Gas Leak Test

Procedure for performing a gas leak test after installation or servicing.

Light Pilot

Step-by-step instructions for safely lighting the pilot burner.

Adjust Pilot Flame

Guidance on adjusting the pilot flame size for proper thermocouple heating.

Check and Adjust Gas Input to Main Burner

Standard Pressure Regulator

Procedure to check and adjust outlet pressure for standard regulators.

Step-Opening Pressure Regulator

Instructions for checking and adjusting step-opening regulators.

Maintenance

Check Safety Shutdown Performance

Procedure to verify the safety shutdown functionality.

Operation

Gas Control Knob at Off

Describes the state of the control when the knob is in the OFF position.

Gas Control Knob at Pilot

Explains the control's state when the knob is set to PILOT.

Gas Control Knob at On; No Call for Heat

Details the standby operation when the knob is ON, but no heat is called.

Gas Control Knob at On; Thermostat Calls for Heat

Describes operation when the thermostat calls for heat with the knob ON.

Loss of Pilot Flame

Explains how the control reacts and shuts down if the pilot flame is lost.

Servo Pressure Regulators

Details how servo pressure regulators maintain outlet gas pressure.

Service

If Pilot Will Not Light

Troubleshooting steps for when the pilot burner fails to ignite.

If Pilot Goes Out When Gas Control Knob Is Released

Troubleshooting for pilot flame extinguishing after knob release.

If Main Burner Will Not Come with Call for Heat

Troubleshooting steps for when the main burner fails to activate.

If Burner is Overfiring

Guidance on addressing excessive burner output.

Lighting the Main Burner

To Turn Off Appliance

Instructions for vacation and complete shutdown of the appliance.