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HTP Everlast EV-6 - User Manual

HTP Everlast EV-6
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120 Braley Rd. P.O. Box 429 East Freetown, MA 02717-0429 www.htproducts.com
LP-04 REV. 4.15.14
Everlast
Electric Water
Heater
INSTALLATION
START-UP
MAINTENANCE
PARTS
Everlast
Water Heater Models
EV-6 / EV-12 / EV-20 / EV-30
EV-30LB / EV-45LB / EV-50 / EV-80
California Proposition 65 Warning: This product contains chemicals known to the State of California to cause cancer, birth defects, or
other reproductive harm.
NOTICE: HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors
in literature.
The surfaces of these products contacted by consumable water contain less than 0.25% lead by weight, as required by the Safe
Drinking Water Act, Section 1417.
NOTE TO CONSUMER: PLEASE KEEP ALL INSTRUCTIONS FOR FUTURE REFERENCE.
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Overview

This manual describes the Everlast Electric Water Heater, a device designed to provide hot water for residential use. The water heater is intended for indoor installations only and must be installed by qualified and licensed personnel in accordance with all local, state, provincial, and national codes, laws, regulations, and ordinances, as well as the latest version of the National Electrical Code, NFPA No. 70.

Function Description

The Everlast Electric Water Heater heats potable water using one or more electric heating elements. It is equipped with a combination Thermostat and High Limit Control (ECO) to regulate water temperature and prevent overheating. The thermostat allows users to set the desired water temperature, while the ECO acts as a safety mechanism, breaking the circuit to the heating element if the water temperature becomes excessively high. Once the ECO switch opens, it must be manually reset after the cause of the over-temperature condition has been corrected. The unit is factory-wired to a junction box for field electrical connections and requires a dedicated circuit with a minimum 30 amp capacity. Grounding is essential for safe operation and can be achieved through rigid metal conduit or a separate green ground wire provided in the junction box.

Usage Features

Before operating the water heater, it is crucial to ensure the tank is completely filled with water. Failure to do so can damage the heating elements, a condition known as "dry-firing," which is not covered by the warranty. To fill the tank, close the drain valve, open the cold water supply line shut-off valve, and open hot water faucets to allow air to vent. Once the tank is full, turn on the electrical power.

The water heater can deliver scalding hot water, so caution is advised when using hot water to prevent injury. For installations servicing disabled or elderly persons, or children, the use of a temperature limiting or mixing valve is recommended to reduce the point of discharge temperature by mixing cold and hot water in branch supply lines. The thermostat(s) are factory-set to 120°F to minimize the risk of scald injury, which is suitable for average household use. If a higher temperature is needed for appliances like dishwashers or automatic clothes washers, the thermostat can be adjusted, but this increases the potential for scald injury. To adjust the thermostat or reset the ECO, power to the water heater must be turned off at the circuit breaker or by removing the fuse. The access cover and insulation are then removed to expose the control, allowing the red RESET button to be pushed and the white adjustment knob to be turned to the desired temperature. After adjustment, the insulation and access cover must be replaced, and power restored.

Maintenance Features

Routine preventative maintenance is essential for safe and efficient operation of the water heater over its service life. This includes monthly flushing of the tank, periodic checks for leaks, and annual inspections by a qualified service technician.

Monthly Maintenance (Every two weeks in hard water locations):

It is recommended to drain a few quarts of water from the heater to flush out sediment deposits, which helps prolong the heater's service life. Before draining, turn off power to the heater to prevent damage to the heating elements from "dry-firing." Attach a hose to the drain valve, close the supply line shut-off valve, and open the drain valve and hot water faucet(s) to vent the heater. Direct the drained water, which may be scalding hot, to a safe drainage location. After flushing until the water runs clear, close the drain valve, reopen the supply line shut-off valve, and ensure the heater is completely full of water before restoring power.

Periodic Maintenance (At least twice a year):

Check around the water heater and related plumbing for leaks. If the temperature and pressure relief valve discharges periodically, or if water is leaking from around the heating element, it may indicate a problem with the water system that requires professional assistance. Do not attempt to repair leaks yourself; contact a qualified service contractor. Also, inspect the area around the water heater for flammable liquids or combustible materials and remove any found.

Vacation (Extended Shut-Off Periods):

During extended mild or warm weather periods when hot water is not in use, shut off the electric power to the tank. Restore power when hot water is needed again. During extended cold weather periods when freezing conditions are possible, shut off electric power, close the supply line shut-off valve, and drain the water heater completely to a safe drainage location. Once drained, close the drain valve. Restore water supply and power when the tank is full.

Annual Service (by Installer/Qualified Service Provider):

A qualified service technician should perform an annual inspection to ensure the heater is operating safely and efficiently. This includes:

  1. Addressing Owner/User Issues: Diagnose and repair/replace parts as necessary based on any issues reported by the owner.
  2. Leak Check: Inspect the water heater and related plumbing for leaks and repair any found.
  3. Flammable Material Check: Verify the area around the water heater is free of flammable liquids or combustible materials.
  4. Electrical Element Inspection: Check the electrical element(s) while the heater is in operation. If excessive hissing or singing is observed, the element may need cleaning or inspection.
  5. Temperature and Pressure (T&P) Relief Valve Inspection: The T&P relief valve lever must be operated annually to ensure the waterways are clear. If water flows freely, the valve is functioning. If no water flows, the valve must be replaced immediately after turning off the water heater. Additionally, the T&P relief valve should be inspected and replaced, if necessary, by a licensed plumbing contractor at least once every three years to ensure it has not been affected by corrosive water conditions or tampering. Never plug the T&P valve.

When replacing heating elements, it is critical to use only HTP heating elements of the same voltage, wattage, and incoloy sheath construction with a stainless steel hex plug. Failure to use approved elements will void the warranty. Before replacing an element, completely drain the water heater and disconnect power to prevent electric shock, scalding, and property damage. After replacement, refill the tank with cold water and pressure check for leaks before restoring power.

HTP Everlast EV-6 Specifications

General IconGeneral
BrandHTP
ModelEverlast EV-6
TypeElectric Water Heater
Capacity6 Gallons
Voltage120 V
Wattage1440 W
Amperage12 A
Energy Factor0.95
Warranty6-Year Limited Warranty

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