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HTP Phoenix Series User Manual

HTP Phoenix Series
60 pages
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120 Braley Rd. P.O. Box 429 East Freetown, MA 02717-0429 www.htproducts.com
LP-179 REV. 11.26.14
Phoenix Series
INSTALLATION
START-UP
MAINTENANCE
PARTS
WARRANTY
Phoenix Water Heater Models*
PH100-55 / 130-55 / 160-55 / 199-55
PH100-80 / 130-80 / 160-80 / 199-80
PH100-119 / 130-119 / 160-119 / 199-119
Phoenix Sanitizer Booster Models*
PH130-55SA / PH199-55SA
Phoenix Multi Fit Models
PHM130-80 / 130-100
PHM199-80 / 199-100
*A suffix of “LP” denotes propane gas
*A suffix of “S” denotes solar model
THIS MANUAL IS FOR USE WITH REV. 7 WATER HEATERS MANUFACTURED AFTER
OCTOBER 2, 2014
NOTICE: HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors
in literature.
The surfaces of these products contacted by consumable water contain less than 0.25% lead by weight, as required by the Safe
Drinking Water Act, Section 1417.
NOTE TO CONSUMER: PLEASE KEEP ALL INSTRUCTIONS FOR FUTURE REFERENCE.
This manual must only be used by a qualified heating installer/service technician. Read and understand all instructions in this manual
before installing. Perform steps in the order given. Failure to comply will result in substantial property damage, severe personal injury,
or death.

Table of Contents

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HTP Phoenix Series Specifications

General IconGeneral
BrandHTP
ModelPhoenix Series
CategoryWater Heater
LanguageEnglish

Summary

Special Attention Boxes

Hazard Definitions (Danger, Warning, Caution)

Defines hazard levels (Danger, Warning, Caution) used in the manual for safety.

Foreword and Installer Information

Foreword and Manual Purpose

Introduces the manual's purpose and its relation to other documents.

Installer Compliance and Codes

Lists codes and standards installers must comply with for installation.

General Safety Information

Precautions for Safe Operation

Covers general safety precautions, clearances, and handling advice.

Improper Combustion and Gas Safety

Details risks from poor combustion, gas leaks, and servicing safety.

Heater Water Safety

Advises on water-related safety, cleaning compounds, and potential damage.

Before You Start

Contents of the Water Heater Box

Lists items included with the water heater upon delivery.

Water Heater Operation Principles

Explains the working principles of the heater's technology and systems.

Available Optional Equipment

Lists optional accessories and add-on components for the water heater.

Prepare Water Heater Location

Location Selection and Ambient Conditions

Details ambient conditions, connections, and area checks for installation.

Leveling and Service Clearance Requirements

Specifies leveling needs and minimum clearances for service access.

Residential Garage Installation Guidelines

Provides specific safety guidelines for installing the heater in a garage.

Exhaust Vent and Intake Pipe Requirements

Introduces requirements for the heater's specialized venting system.

Preventing Combustion Air Contamination

Advises on avoiding contaminants in the combustion air intake.

Water Chemistry Impact

Water Hardness, pH, and Scale Build-up

Explains water quality parameters and their effect on the water heater.

Total Dissolved Solids (TDS) and Corrosion

Details how TDS levels impact the heat exchanger and heater lifespan.

Heater Piping

General Piping Information and Materials

Covers general piping practices, material choices, and connection advice.

Scalding Prevention and Temperature Control

Explains scald risks and temperature settings for safe operation.

Temperature and Pressure Relief Valve Installation

Details the importance and installation of the T&P relief valve.

Expansion Tank and Backflow Prevention

Specifies the need for expansion tanks and backflow preventers in the system.

Auxiliary Connection Guidelines

Provides instructions for connecting auxiliary devices to the water heater.

Piping Diagrams

Air Handler Piping Configurations

Illustrates piping configurations for systems with air handlers.

Reverse Manifold and Closed Loop Piping

Depicts reverse manifold and closed-loop radiant heating piping setups.

Storage Tank and Recirculation Piping Diagrams

Shows piping diagrams for units with storage tanks and recirculation lines.

Venting, Combustion Air, and Condensate Removal

General Venting and Air Supply Rules

Outlines critical safety rules for venting and combustion air.

Approved Venting Materials and Canadian Standards

Lists approved materials and Canadian installation requirements.

Exhaust Vent and Intake Pipe Placement

Provides detailed rules for positioning vent and intake terminals.

Vent Pipe Sizing and Longer Runs

Details how to size vent pipes and considerations for longer runs.

Exhaust Vent and Intake Pipe Installation

Covers installation steps for venting, including support and pitch.

Venting Drawings and Options

Presents diagrams for different venting configurations and kits.

Venting Through Existing Systems

Details methods for venting through existing chimneys or chases.

Indoor Combustion Air Installation

Explains requirements for combustion air intake in different space types.

Wiring and Condensate Removal

Condensate Removal System Setup

Guides on installing and maintaining the condensate drain system.

Line Voltage Input and Condensate Output Wiring

Covers electrical connections for power input and condensate pump.

Low Voltage Sensor, Alarm, and Control Signals

Details wiring for outdoor sensors, alarms, and building control signals.

Internal Wiring Diagram

Provides a schematic of the water heater's internal electrical connections.

Gas Connections

Gas Piping and Supply Requirements

Outlines rules for gas supply line sizing, pressure, and connections.

Gas Valve Operation and Adjustment

Explains the function and safe adjustment of the gas valve.

Start-Up Procedure

Initial Operating Instructions and Safety Checks

Step-by-step guide for initial startup and safety checks.

Water Heater and Control Operation

How to adjust temperature, differential, and view status.

Status Menu Navigation

Explains how to access and view the heater's operational status parameters.

Outdoor Reset Setup and Configuration

Guides on configuring the unit for optimal efficiency with an outdoor sensor.

Test Mode and Maintenance

Test Mode for Gas Valve Adjustment

Instructions for activating and using test mode for gas valve adjustments.

Periodic Maintenance Schedule and Activities

Details recommended periodic checks for safe and efficient operation.

Shutdown and Troubleshooting

Shutdown and Vacation Procedures

Steps for safely shutting down the heater or preparing for vacation.

Failure to Operate and Lockout Conditions

Explains what to do when the heater fails to start or enters lockout.

Error Code and Fault Identification

Guides on interpreting error codes and fault indicators.

Maintenance Inspection Checklist

Piping System Inspection

Checks for leaks, support, and condition of piping systems.

System Component and Electrical Checks

Verifies all system components, electrical connections, and safety devices.

Burner, Condensate, and Gas System Maintenance

Inspects burner, condensate, gas pressure, and combustion levels.

Safety Controls and Final Inspection

Tests safety controls and ensures completion of all inspection items.

Massachusetts Installation Requirements

Carbon Monoxide Detector Installation Mandates

Mandates CO detector installation for specific venting configurations.

Approved Carbon Monoxide Detectors

Specifies standards for approved CO detectors.

Limited Warranty

Warranty Terms for Residential and Commercial Use

Outlines warranty periods for parts and tank for different uses.

Warranty Coverage, Remedies, and Owner Responsibilities

Details what is covered, remedies, and owner duties to maintain warranty.

Warranty Exclusions and Limitations

Specifies conditions and actions that void the warranty.

Warranty Service Request Procedures

Explains how to initiate a warranty claim and required documentation.

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