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HTP Superstor GL-50 - User Manual

HTP Superstor GL-50
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Superstor
Glass Lined Storage Tanks
Installation
Start-Up
Maintenance
Parts
Warranty
For Residential and Commercial Use
GL Models*
*Available in Metal Jacketed ASME and Non-ASME Models
This manual must only be used by a qualied installer / service technician. Read all instructions in this manual before installing.
Perform steps in the given order. Failure to do so could result in substantial property damage, severe personal injury, or death.
The manufacturer reserves the right to make product changes or updates without notice and will not be held liable for
typographical errors in literature.
The surfaces of these products contacted by potable (consumable) water contain less than 0.25% lead by weight as required
by the Safe Drinking Water Act, Section 1417.
NOTE TO CONSUMER: PLEASE KEEP ALL INSTRUCTIONS FOR FUTURE REFERENCE.
272 Duchaine Blvd New Bedford, MA 02745 www.htproducts.com
lp-181 Rev. 003 Rel. 008 Date 8.21.18

Questions and Answers

Summary

General Safety Information

When Servicing the Water Heating System

Guidelines for safe maintenance practices and electrical safety during servicing.

System Water

Precautions regarding water quality and chemical compatibility for system longevity.

Freeze Protection

Importance of protecting the tank from freezing to prevent damage.

Water Temperature Adjustment

Recommendations for setting water temperature to prevent scalding.

Prepare the Storage Tank

Locating the Storage Tank

Guidance on choosing an appropriate indoor location and necessary clearances.

Water Chemistry Requirements

Specifications for water pH, hardness, and chloride levels for optimal performance.

Optional Equipment

List of available accessories for the storage tank system.

Piping

Plumbing

Mandatory requirements for connecting plumbing in accordance with codes and warranty.

Tankless Coil Connections

Instructions for connecting tankless coils to the storage tank.

Control and Wiring

Control

Description of the surface mount thermostatic control and temperature adjustment.

Wiring

Guidelines for safe and compliant electrical wiring procedures.

Wiring Diagram

Visual representation of the control and wiring connections.

Start-Up and Operation

Filling the Storage Tank

Procedure for filling the tank and purging air to ensure proper operation.

System Checks and Flush

Steps for checking leaks, flushing the system, and verifying component operation.

Setting Temperature and Boiler Limits

Guidance on setting storage tank temperature and boiler limit controls.

Maintenance and Troubleshooting

Annual Maintenance Activities

Checklist for regular system inspections and maintenance tasks.

Replacement Parts List

List of common replacement parts with their part numbers.

Troubleshooting Guide

Common issues, possible solutions for no hot water and not enough hot water.

Warranty Information

Five (5) Year Limited Warranty

Details of the limited warranty coverage for the glass lined storage tank.

Owner Responsibilities

Key duties of the owner for maintaining warranty coverage.

Warranty Exclusions

Conditions and circumstances not covered by the manufacturer's warranty.

Procedures for Warranty Service Requests

Steps to follow when submitting a warranty claim.

Summary

General Safety Information

When Servicing the Water Heating System

Guidelines for safe maintenance practices and electrical safety during servicing.

System Water

Precautions regarding water quality and chemical compatibility for system longevity.

Freeze Protection

Importance of protecting the tank from freezing to prevent damage.

Water Temperature Adjustment

Recommendations for setting water temperature to prevent scalding.

Prepare the Storage Tank

Locating the Storage Tank

Guidance on choosing an appropriate indoor location and necessary clearances.

Water Chemistry Requirements

Specifications for water pH, hardness, and chloride levels for optimal performance.

Optional Equipment

List of available accessories for the storage tank system.

Piping

Plumbing

Mandatory requirements for connecting plumbing in accordance with codes and warranty.

Tankless Coil Connections

Instructions for connecting tankless coils to the storage tank.

Control and Wiring

Control

Description of the surface mount thermostatic control and temperature adjustment.

Wiring

Guidelines for safe and compliant electrical wiring procedures.

Wiring Diagram

Visual representation of the control and wiring connections.

Start-Up and Operation

Filling the Storage Tank

Procedure for filling the tank and purging air to ensure proper operation.

System Checks and Flush

Steps for checking leaks, flushing the system, and verifying component operation.

Setting Temperature and Boiler Limits

Guidance on setting storage tank temperature and boiler limit controls.

Maintenance and Troubleshooting

Annual Maintenance Activities

Checklist for regular system inspections and maintenance tasks.

Replacement Parts List

List of common replacement parts with their part numbers.

Troubleshooting Guide

Common issues, possible solutions for no hot water and not enough hot water.

Warranty Information

Five (5) Year Limited Warranty

Details of the limited warranty coverage for the glass lined storage tank.

Owner Responsibilities

Key duties of the owner for maintaining warranty coverage.

Warranty Exclusions

Conditions and circumstances not covered by the manufacturer's warranty.

Procedures for Warranty Service Requests

Steps to follow when submitting a warranty claim.

Overview

This document describes the Superstor Glass Lined Storage Tanks, designed for both residential and commercial use. These tanks are available in metal-jacketed ASME and non-ASME models. The primary function of these tanks is to store hot water, integrating into a larger water heating system.

Function Description:

The Superstor Glass Lined Storage Tank serves as a crucial component in a water heating system, storing heated potable water for various applications. It is designed to work in conjunction with a boiler or other heat source, receiving heated water and maintaining its temperature until needed. The glass-lined interior provides corrosion resistance, ensuring the longevity of the tank and the quality of the stored water. The tank is equipped with connections for hot water outlet, cold water inlet, temperature and pressure (T&P) relief valve, and circulator lines, facilitating its integration into a plumbing system. Some models also feature an aquastat opening for temperature control and a drain valve for maintenance. The tank's design emphasizes efficient heat retention, minimizing heat loss and contributing to energy savings. It is suitable for indoor installations and is designed to meet various plumbing and safety codes.

Usage Features:

The storage tank is intended for indoor use only and should not be installed outdoors. It must be located in an area that can support its full filled weight and where any potential leakage will not cause damage to surrounding areas or lower floors. Minimum service clearances of 24 inches in front and 6 inches on the sides are recommended for maintenance access. The tank should be installed vertically on a level surface. For areas prone to freezing, the tank and associated piping should be placed in a location not susceptible to freezing temperatures and should be insulated.

When filling the storage tank, it is crucial to open a hot water tap to release air from the tank and piping to prevent improper operation and damage. The water heating system should be flushed to clear any soldering residue before operation. The tank's temperature is controlled by a surface-mount thermostatic control, which can be adjusted by removing the lower cover. If the desired water temperature is above 120°F, an ASSE 1017 rated mixing valve must be used to prevent scalding. Households with small children, disabled, or elderly persons may require a lower temperature setting (120°F or less) to prevent severe personal injury or death from scalding.

The water chemistry is a critical factor for the tank's performance and longevity. The water must be potable, free of corrosive chemicals, sand, dirt, and other contaminants. Recommended water pH levels are between 6.5 and 8.5. Hardness levels should be less than 12 grains (200 mg/L) for water temperatures below 140°F, and less than 7 grains (120 mg/L) for temperatures of 140°F and greater. Chloride concentration should be less than 100 ppm (mg/L), and total dissolved solids (TDS) less than 500 ppm (mg/L). Operating the tank with water outside these parameters can lead to lime scale build-up, corrosion, and other damage, which is not covered by the product warranty.

A potable hot water expansion tank may be required, especially if a backflow preventer or no-return valve is present in the system, to offset heated water expansion. A weeping relief valve indicates the need for an expansion tank.

Maintenance Features:

Periodic maintenance is essential to ensure the safe and efficient operation of the storage tank. This should be performed annually by a qualified service technician. Key maintenance activities include:

  • Piping Inspection: Check all system piping for signs of leakage and ensure pipes are properly supported.
  • Visual Inspection: Conduct a full visual inspection of all system components, including water treatment systems, mixing valves, and circulators, to ensure they are operating properly and have been maintained.
  • Functional Test: Test all functions of the system, perform any maintenance required by local codes, and verify that system pressure is within the safe operating range.
  • Temperature Verification: Verify safe settings on the mixing valve, if installed.
  • Electrical Check: Ensure electrical devices are installed and working properly. Check wire connections for tightness.
  • Circuit Breaker Check: Verify the circuit breaker is clearly labeled and exercise it.
  • Relief Valve Test: Lift and release the T&P relief valve on the storage tank to ensure it operates properly and allows several gallons to flush through the discharge line. Replace the valve if it is blocked or does not operate correctly. This test should be performed at least once annually.
  • Anode Rod Inspection: The anode rod should be checked every two years and replaced if necessary to prevent corrosion of the tank's interior.
  • System Flushing: After ensuring no leaks, flush the system to clear any soldering residue. Draw at least three times the volume of the storage tank to properly flush the system.
  • Air Purging: Initiate a call for hot water and purge each zone of air to ensure proper operation.

The manufacturer reserves the right to make product changes or updates without notice. It is important for consumers to keep all instructions for future reference. Failure to adhere to installation and maintenance guidelines can result in property damage, severe personal injury, or death, and may void the product warranty.

HTP Superstor GL-50 Specifications

General IconGeneral
BrandHTP
ModelSuperstor GL-50
CategoryWater Heater
TypeIndirect Water Heater
Capacity50 gallons
Diameter22 inches
Weight150 lbs
Max Temperature180°F
Maximum Working Pressure150 psi
Test Pressure300 psi
WarrantyLimited Lifetime
Tank MaterialStainless Steel

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