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Husqvarna PG820 RC - User Manual

Husqvarna PG820 RC
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PG820 RC
Operator’s manual
Manuel d’utilisation
Manual de instrucciones
Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
Lire attentivement et bien assimiler le manuel d’utilisation avant d’utiliser la machine.
Lea detenidamente el manual de instrucciones y asegúrese de entender su contenido antes de utilizar la máquina
.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Husqvarna PG820 RC and is the answer not in the manual?

Summary

Key to Symbols

Symbols on the Machine

Explains various symbols displayed on the machine for operational guidance and safety warnings.

Explanation of Warning Levels

Details the three distinct levels of warnings used throughout the manual to indicate potential hazards.

Important Pre-Operation Notes

Provides crucial safety precautions and notes that must be read and understood before operating the machine.

Presentation

Dear Customer

A welcome message from Husqvarna, expressing satisfaction with the customer's choice of product.

Design and Features

Highlights the key technological advancements, performance values, and distinguishing features of the PG820 RC.

What is What?

Grinder Component Identification

Provides a detailed diagram and list identifying each major component of the floor grinder.

Control System

Remote Control Component Identification

Offers a diagram and list to identify all components and controls on the remote control unit.

Machines Safety Equipment

General Safety Equipment Overview

General information on the importance of safety equipment and daily checks for proper operation.

Main Switch Operation

Explains the function of the main switch and how to check its operation for powering the machine on and off.

Start;Stop Control on Control Panel

Describes the STOP/RUN control on the main panel and the procedure for testing its functionality.

Emergency Stop Procedures

Testing Emergency Stop on Main Control Panel

Instructions for testing the emergency stop button located on the machine's main control panel.

Testing Emergency Stop on Handle Control Panel

Instructions for testing the emergency stop button located on the remote control's handle panel.

Remote Control Start;Stop

Checking Remote Stop;Run Switch

Procedure to check the functionality of the STOP/RUN switch on the remote control.

Machine Stop Function on Remote

Explains the machine stop function on the remote control and how to test its operation.

Locking Pin Checks

Checking Wheel Motor Locking Pins

Details how to check that the locking pins on the wheel motors are correctly depressed for operation.

Assembly and Adjustments

General Assembly Precautions

General safety warning regarding power disconnection before assembly or adjustments.

Handle Height Adjustment

Instructions on adjusting the handle height for optimal operator ergonomics during use.

Connecting the Machine

Steps for connecting the dust extraction system and the main power source to the grinder.

Battery Handling

General Battery Information

Provides general details on Li-ion batteries, charging temperatures, and usage of original parts.

Machine Battery Usage

Information regarding the machine's battery for remote control and its operating/charging limitations.

Remote Control Battery Usage

Details the operating time, charging, and usage recommendations for the remote control's battery.

Operating Procedures

Personal Protective Equipment

Lists essential personal protective equipment required for safe operation of the machine.

General Safety Precautions

Basic safety directions for operators, emphasizing responsibility and machine cleanliness.

Using Common Sense

Highlights the importance of exercising caution, common sense, and seeking expert advice when needed.

Work Area Safety Guidelines

Machine Risk Area Definition

Defines the machine's risk area and emphasizes the operator's responsibility for supervision and safety.

Electrical Safety Precautions

Covers essential safety measures related to electrical hazards, connections, and damaged cords.

Grounding Instructions

Provides guidance on proper electrical grounding to mitigate the risk of electric shock.

Extension Cords and Cables

Work Safety with Cables

Safety guidelines for using extension cords and cables, including checking for damage and avoiding hazards.

Remote Control Operation

General Remote Control Information

Explains wireless and wired control modes, and the necessity of pairing the remote control.

Software Settings for Remote Control

Information on configuring software settings and pairing the remote control with the machine.

Menu Overview

Menu System Explanation

Settings Menu

Explains navigation of the SETTINGS submenu for various machine configurations.

Service Menu

Guides users through the SERVICE submenu for accessing diagnostics and machine information.

Calibration of Controls for Maneuvering

Speed Control Calibration (Remote)

Step-by-step guide to calibrate the speed controls for the grinding discs and planetary head.

Disc Rotation Calibration (Remote)

Procedure for calibrating the direction and speed of the grinding discs via the remote control.

Head Rotation Calibration (Remote)

Procedure for calibrating the direction and speed of the planetary head via the remote control.

Joystick X Calibration (Remote)

Instructions for calibrating the left/right movement of the Joystick X on the remote control.

Remote Control Pairing

Joystick Y Calibration (Remote)

Instructions for calibrating the forward/back movement of the Joystick Y on the remote control.

Machine Disc Calibration (Control Panel)

Procedure for calibrating the grinding discs' direction and speed using the machine's control panel.

Machine Head Calibration (Control Panel)

Procedure for calibrating the planetary head's direction and speed using the machine's control panel.

Explanation of Display Symbols While Operating

Offset Adjustment

Arrow Up;Down Adjustment

Instructions on using arrow keys to adjust the OFFSET value for machine displacement compensation.

Warning Indication

Maneuvering

General Maneuvering Information

Describes the methods available for maneuvering the machine, both manually and remotely.

Moving with Support Wheel

Guidelines for using the support wheel for short-distance movements within the work area.

Manual Operation Modes

Remote Maneuvering

Details on how to maneuver the machine wirelessly using the remote control.

Remote Maneuvering with CAN Cable

Instructions for maneuvering the machine via remote control using a connected CAN cable.

Grinding Guide: Diamonds

General Diamond Guidelines

Provides general guidelines for diamond segments used in grinding applications.

Diamond Grit Size Impact

Explains how diamond grit size affects scratch patterns, tool life, and performance.

Binding Agent Properties

Discusses how the hardness of the binding agent influences wear rate and grinding efficiency.

Effect of Number of Diamond Tools

Details the impact of the number of diamond tools on machine load, current draw, and scratch pattern.

Wet and Dry Grinding Principles

Outlines the principles and considerations for both wet and dry grinding applications with diamond segments.

Diamond Selection for Applications

Polishing Guidelines

Specific instructions for polishing processes using the HiPERFLOOR Premium with PG820 RC.

Changing and Fitting Diamonds

Safety Precautions: Hot Tools

Emphasizes the need for gloves as diamond tools can become very hot during operation.

Removing Diamond Segments

Instructions on using a hammer to safely remove diamond segments from the grinding disc.

Attaching New Diamond Segments

Step-by-step guide for affixing new diamond segments onto the grinding disc correctly.

Speed and Direction of Rotation

General Speed and Rotation

Explains Dual Drive Technology for independent control of planetary head and disc speeds and directions.

Speed Setting Guidance

Provides advice on initial speed settings and when it is appropriate to increase speed.

Direction of Rotation and Pull

Describes the machine's pull direction and how to optimize grinding efficiency by setting rotation.

Speed and Direction for Different Uses

Variable Speed Drives and Converters

Information on the integrated variable speed drives and frequency converters and their functions.

Transport and Storage

Support Wheel Assembly and Dismantling

Instructions for removing, assembling, raising, and lowering the support wheel.

Transport Operations

Transporting Machine on Vehicles

Guidelines for safely transporting the machine on a means of transport, including ramp usage.

Proper Machine Storage

Recommendations for cleaning and storing the machine after use.

Long-Term Battery Storage

Instructions for maintaining battery health during long-term storage periods.

Starting and Stopping Procedures

Before Starting Preparations

Essential safety checks and preparations required before starting the machine.

Start (Manual Maneuvering)

Step-by-step instructions for starting the machine in manual maneuvering mode.

Stop (Manual Maneuvering)

Step-by-step instructions for stopping the machine in manual maneuvering mode.

Remote Maneuvering Start;Stop

Stop (Remote Maneuvering)

Step-by-step instructions for stopping the machine while operating in remote maneuver mode.

Maintenance and Service

General Maintenance Warnings

General warnings and advice on performing maintenance correctly to ensure longevity and safety.

Maintenance Schedule

A detailed schedule outlining daily, weekly, and periodic maintenance tasks for the machine.

Cleaning Instructions

Specific warnings and guidelines for cleaning the machine, advising against water spray.

Functional Inspection Procedures

General Inspection Checklist

Checks for cord integrity, tightness of fasteners, and head lock security.

Planetary Drive System

Description of the dry planetary drive system and its components, including the chain ring.

Checking the Planetary Seal

Procedure to inspect the planetary seal for dust ingress, indicating its effectiveness.

Grinding Discs Inspection

Information on spring steel fingers, fatigue, and recommended inspection intervals for grinding discs.

Service Information

Grinding Disc Drive System Service

Maintenance requirements for the grinding disc drive system and recommended service intervals.

Troubleshooting

Error Messages on Remote Control

Explains error messages and fault codes displayed on the remote control, with corresponding causes.

Warning Messages and Incidents

Incidents During Grinding: Radio Communication

Addresses disturbances in radio communication during grinding and potential solutions.

Faults and Troubleshooting

Grinder Hard to Hold On To

Troubleshooting issues where the grinder is difficult to hold due to load or motor problems.

Grinder Pattern Issues

Irregular Scratch Pattern

Troubleshooting uneven scratch patterns caused by diamond mounting or head lock issues.

Grinder Jumping Around

Addresses causes and solutions for the grinder jumping unexpectedly during operation.

Troubleshooting Table: Frequency Converter

Machine Power On Issues

Steps to troubleshoot why the machine fails to turn on.

Display Not Changing Hz (STOP to RUN)

Diagnosing display issues where Hz values do not update when switching from STOP to RUN.

Frequency Reference Display Issues (80 Hz)

Troubleshooting display problems preventing frequency reference from reaching 80 Hz on the large drive.

Frequency Converter Display and Voltage Issues

Frequency Reference Display Issues (120 Hz)

Troubleshooting display problems preventing frequency reference from reaching 120 Hz on the small drive.

Low DC Link Voltage (Standby)

Diagnosing low DC link voltage readings when the machine is in standby mode.

Low DC Link Voltage (Operation)

Diagnosing low DC link voltage readings when the machine is in operation.

Control Panel Red Light Indicator

Troubleshooting the meaning and cause of the red light appearing on the control panel during operation.

F1.1 Display: Over Current Fault

Troubleshooting the F1.1 over current fault indicated on the display panel.

F1.3 Display: Earth Fault

Troubleshooting the F1.3 earth fault indicated on the display panel.

F1.9 Display: Under Voltage Fault

Troubleshooting the F1.9 under voltage fault indicated on the display panel.

F1.11 Display: Output Phase Supervision

Troubleshooting the F1.11 output phase supervision fault indicated on the display panel.

Unit and Motor Temperature Faults

F1.14 Display: Unit Over Temperature

Troubleshooting F1.14 over temperature faults for variable speed drives due to environmental or sensor issues.

F.1.15 Display: Motor Stalled

Troubleshooting motor stall conditions and mechanical stiffness issues affecting grinding discs.

F1.16 Display: Motor Over Temperature

Troubleshooting F1.16 motor over temperature faults, often related to excessive current draw.

Technical Data

Control System Specifications

Technical specifications for the control system, including signal transmission and communication protocols.

Radiofrequency (RF) Exposure Warning

Provides a warning regarding FCC RF exposure requirements and recommended separation distances.

Charger Information

Technical specifications for the battery charger, including input voltage, frequency, and current ratings.

US Warranty Statement

Warranty Policy Details

Outlines the warranty claim process, requirements, and conditions for product coverage.

Equipment Warranty Coverage

Specifies the warranty period for equipment, exclusions, and conditions for warranty claims.

Summary

Key to Symbols

Symbols on the Machine

Explains various symbols displayed on the machine for operational guidance and safety warnings.

Explanation of Warning Levels

Details the three distinct levels of warnings used throughout the manual to indicate potential hazards.

Important Pre-Operation Notes

Provides crucial safety precautions and notes that must be read and understood before operating the machine.

Presentation

Dear Customer

A welcome message from Husqvarna, expressing satisfaction with the customer's choice of product.

Design and Features

Highlights the key technological advancements, performance values, and distinguishing features of the PG820 RC.

What is What?

Grinder Component Identification

Provides a detailed diagram and list identifying each major component of the floor grinder.

Control System

Remote Control Component Identification

Offers a diagram and list to identify all components and controls on the remote control unit.

Machines Safety Equipment

General Safety Equipment Overview

General information on the importance of safety equipment and daily checks for proper operation.

Main Switch Operation

Explains the function of the main switch and how to check its operation for powering the machine on and off.

Start;Stop Control on Control Panel

Describes the STOP/RUN control on the main panel and the procedure for testing its functionality.

Emergency Stop Procedures

Testing Emergency Stop on Main Control Panel

Instructions for testing the emergency stop button located on the machine's main control panel.

Testing Emergency Stop on Handle Control Panel

Instructions for testing the emergency stop button located on the remote control's handle panel.

Remote Control Start;Stop

Checking Remote Stop;Run Switch

Procedure to check the functionality of the STOP/RUN switch on the remote control.

Machine Stop Function on Remote

Explains the machine stop function on the remote control and how to test its operation.

Locking Pin Checks

Checking Wheel Motor Locking Pins

Details how to check that the locking pins on the wheel motors are correctly depressed for operation.

Assembly and Adjustments

General Assembly Precautions

General safety warning regarding power disconnection before assembly or adjustments.

Handle Height Adjustment

Instructions on adjusting the handle height for optimal operator ergonomics during use.

Connecting the Machine

Steps for connecting the dust extraction system and the main power source to the grinder.

Battery Handling

General Battery Information

Provides general details on Li-ion batteries, charging temperatures, and usage of original parts.

Machine Battery Usage

Information regarding the machine's battery for remote control and its operating/charging limitations.

Remote Control Battery Usage

Details the operating time, charging, and usage recommendations for the remote control's battery.

Operating Procedures

Personal Protective Equipment

Lists essential personal protective equipment required for safe operation of the machine.

General Safety Precautions

Basic safety directions for operators, emphasizing responsibility and machine cleanliness.

Using Common Sense

Highlights the importance of exercising caution, common sense, and seeking expert advice when needed.

Work Area Safety Guidelines

Machine Risk Area Definition

Defines the machine's risk area and emphasizes the operator's responsibility for supervision and safety.

Electrical Safety Precautions

Covers essential safety measures related to electrical hazards, connections, and damaged cords.

Grounding Instructions

Provides guidance on proper electrical grounding to mitigate the risk of electric shock.

Extension Cords and Cables

Work Safety with Cables

Safety guidelines for using extension cords and cables, including checking for damage and avoiding hazards.

Remote Control Operation

General Remote Control Information

Explains wireless and wired control modes, and the necessity of pairing the remote control.

Software Settings for Remote Control

Information on configuring software settings and pairing the remote control with the machine.

Menu Overview

Menu System Explanation

Settings Menu

Explains navigation of the SETTINGS submenu for various machine configurations.

Service Menu

Guides users through the SERVICE submenu for accessing diagnostics and machine information.

Calibration of Controls for Maneuvering

Speed Control Calibration (Remote)

Step-by-step guide to calibrate the speed controls for the grinding discs and planetary head.

Disc Rotation Calibration (Remote)

Procedure for calibrating the direction and speed of the grinding discs via the remote control.

Head Rotation Calibration (Remote)

Procedure for calibrating the direction and speed of the planetary head via the remote control.

Joystick X Calibration (Remote)

Instructions for calibrating the left/right movement of the Joystick X on the remote control.

Remote Control Pairing

Joystick Y Calibration (Remote)

Instructions for calibrating the forward/back movement of the Joystick Y on the remote control.

Machine Disc Calibration (Control Panel)

Procedure for calibrating the grinding discs' direction and speed using the machine's control panel.

Machine Head Calibration (Control Panel)

Procedure for calibrating the planetary head's direction and speed using the machine's control panel.

Explanation of Display Symbols While Operating

Offset Adjustment

Arrow Up;Down Adjustment

Instructions on using arrow keys to adjust the OFFSET value for machine displacement compensation.

Warning Indication

Maneuvering

General Maneuvering Information

Describes the methods available for maneuvering the machine, both manually and remotely.

Moving with Support Wheel

Guidelines for using the support wheel for short-distance movements within the work area.

Manual Operation Modes

Remote Maneuvering

Details on how to maneuver the machine wirelessly using the remote control.

Remote Maneuvering with CAN Cable

Instructions for maneuvering the machine via remote control using a connected CAN cable.

Grinding Guide: Diamonds

General Diamond Guidelines

Provides general guidelines for diamond segments used in grinding applications.

Diamond Grit Size Impact

Explains how diamond grit size affects scratch patterns, tool life, and performance.

Binding Agent Properties

Discusses how the hardness of the binding agent influences wear rate and grinding efficiency.

Effect of Number of Diamond Tools

Details the impact of the number of diamond tools on machine load, current draw, and scratch pattern.

Wet and Dry Grinding Principles

Outlines the principles and considerations for both wet and dry grinding applications with diamond segments.

Diamond Selection for Applications

Polishing Guidelines

Specific instructions for polishing processes using the HiPERFLOOR Premium with PG820 RC.

Changing and Fitting Diamonds

Safety Precautions: Hot Tools

Emphasizes the need for gloves as diamond tools can become very hot during operation.

Removing Diamond Segments

Instructions on using a hammer to safely remove diamond segments from the grinding disc.

Attaching New Diamond Segments

Step-by-step guide for affixing new diamond segments onto the grinding disc correctly.

Speed and Direction of Rotation

General Speed and Rotation

Explains Dual Drive Technology for independent control of planetary head and disc speeds and directions.

Speed Setting Guidance

Provides advice on initial speed settings and when it is appropriate to increase speed.

Direction of Rotation and Pull

Describes the machine's pull direction and how to optimize grinding efficiency by setting rotation.

Speed and Direction for Different Uses

Variable Speed Drives and Converters

Information on the integrated variable speed drives and frequency converters and their functions.

Transport and Storage

Support Wheel Assembly and Dismantling

Instructions for removing, assembling, raising, and lowering the support wheel.

Transport Operations

Transporting Machine on Vehicles

Guidelines for safely transporting the machine on a means of transport, including ramp usage.

Proper Machine Storage

Recommendations for cleaning and storing the machine after use.

Long-Term Battery Storage

Instructions for maintaining battery health during long-term storage periods.

Starting and Stopping Procedures

Before Starting Preparations

Essential safety checks and preparations required before starting the machine.

Start (Manual Maneuvering)

Step-by-step instructions for starting the machine in manual maneuvering mode.

Stop (Manual Maneuvering)

Step-by-step instructions for stopping the machine in manual maneuvering mode.

Remote Maneuvering Start;Stop

Stop (Remote Maneuvering)

Step-by-step instructions for stopping the machine while operating in remote maneuver mode.

Maintenance and Service

General Maintenance Warnings

General warnings and advice on performing maintenance correctly to ensure longevity and safety.

Maintenance Schedule

A detailed schedule outlining daily, weekly, and periodic maintenance tasks for the machine.

Cleaning Instructions

Specific warnings and guidelines for cleaning the machine, advising against water spray.

Functional Inspection Procedures

General Inspection Checklist

Checks for cord integrity, tightness of fasteners, and head lock security.

Planetary Drive System

Description of the dry planetary drive system and its components, including the chain ring.

Checking the Planetary Seal

Procedure to inspect the planetary seal for dust ingress, indicating its effectiveness.

Grinding Discs Inspection

Information on spring steel fingers, fatigue, and recommended inspection intervals for grinding discs.

Service Information

Grinding Disc Drive System Service

Maintenance requirements for the grinding disc drive system and recommended service intervals.

Troubleshooting

Error Messages on Remote Control

Explains error messages and fault codes displayed on the remote control, with corresponding causes.

Warning Messages and Incidents

Incidents During Grinding: Radio Communication

Addresses disturbances in radio communication during grinding and potential solutions.

Faults and Troubleshooting

Grinder Hard to Hold On To

Troubleshooting issues where the grinder is difficult to hold due to load or motor problems.

Grinder Pattern Issues

Irregular Scratch Pattern

Troubleshooting uneven scratch patterns caused by diamond mounting or head lock issues.

Grinder Jumping Around

Addresses causes and solutions for the grinder jumping unexpectedly during operation.

Troubleshooting Table: Frequency Converter

Machine Power On Issues

Steps to troubleshoot why the machine fails to turn on.

Display Not Changing Hz (STOP to RUN)

Diagnosing display issues where Hz values do not update when switching from STOP to RUN.

Frequency Reference Display Issues (80 Hz)

Troubleshooting display problems preventing frequency reference from reaching 80 Hz on the large drive.

Frequency Converter Display and Voltage Issues

Frequency Reference Display Issues (120 Hz)

Troubleshooting display problems preventing frequency reference from reaching 120 Hz on the small drive.

Low DC Link Voltage (Standby)

Diagnosing low DC link voltage readings when the machine is in standby mode.

Low DC Link Voltage (Operation)

Diagnosing low DC link voltage readings when the machine is in operation.

Control Panel Red Light Indicator

Troubleshooting the meaning and cause of the red light appearing on the control panel during operation.

F1.1 Display: Over Current Fault

Troubleshooting the F1.1 over current fault indicated on the display panel.

F1.3 Display: Earth Fault

Troubleshooting the F1.3 earth fault indicated on the display panel.

F1.9 Display: Under Voltage Fault

Troubleshooting the F1.9 under voltage fault indicated on the display panel.

F1.11 Display: Output Phase Supervision

Troubleshooting the F1.11 output phase supervision fault indicated on the display panel.

Unit and Motor Temperature Faults

F1.14 Display: Unit Over Temperature

Troubleshooting F1.14 over temperature faults for variable speed drives due to environmental or sensor issues.

F.1.15 Display: Motor Stalled

Troubleshooting motor stall conditions and mechanical stiffness issues affecting grinding discs.

F1.16 Display: Motor Over Temperature

Troubleshooting F1.16 motor over temperature faults, often related to excessive current draw.

Technical Data

Control System Specifications

Technical specifications for the control system, including signal transmission and communication protocols.

Radiofrequency (RF) Exposure Warning

Provides a warning regarding FCC RF exposure requirements and recommended separation distances.

Charger Information

Technical specifications for the battery charger, including input voltage, frequency, and current ratings.

US Warranty Statement

Warranty Policy Details

Outlines the warranty claim process, requirements, and conditions for product coverage.

Equipment Warranty Coverage

Specifies the warranty period for equipment, exclusions, and conditions for warranty claims.

Husqvarna PG820 RC Specifications

General IconGeneral
BrandHusqvarna
ModelPG820 RC
CategoryFloor Machine
LanguageEnglish

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