Husqvarna TE 250 2009 User Manual

I.2
Part. N. 8000 H0368 (09-2008)
FRONT SUSPENSION
Front suspension (TE-SMR) ..................................... I.4
Instructions for use of Ø45USD fork
(TE-SMR) ................................................................. I.5
Components of the fork ............................................. I.6
General rules for a proper overhauling ...................... I.7
Instructions for clamping in the vice ........................... I.7
Problems - Possible causes - Solutions .................... I.8
General maintenance operations .............................. I.8
Cleaning the dust seal .............................................. I.9
Bleeding the air ......................................................... I.9
Draining the oil .......................................................... I.10
Braking down the pumping element and the bottom
valve ......................................................................... I.11
Braking down the fork leg – slider and removing
the oil seals ............................................................... I.13
Overhauling and modifying the cartridge and bottom
valve setting .............................................................. I.14
Cartridge overhauling (rebound braking) ................... I.14
Bottom valve overhauling (compression braking) ...... I.15
Re- assembling the fork leg – slider and oil seals ...... I.16
Re- assembling the pumping element unit and
the bottom valve ....................................................... I.18
Filling with oil ............................................................ I.21
Fitting the fork back on the motorcycle ...................... I.22
ADJUSTMENTS ....................................................... I.23
Rebound adjustment ................................................. I.23
Compression adjustment .......................................... I.23
Removing the front fork ............................................. I.24
Front suspension (TC-TXC) ...................................... I.26
INSTRUCTIONS FOR USE OF Ø50USD FORK
(models TC-TXC) ...................................................... I.27
Components of the fork ............................................. I.28
General rules for a proper overhauling ...................... I.29
Instructions for Clamping in the Vice ......................... I.29
Problems - Possible causes - Solutions .................... I.30
General maintenance operations .............................. I.30
Cleaning The Fork Legs ............................................ I.31
Bleeding the air ......................................................... I.32
Draining the oil .......................................................... I.33
Braking down the pumping element and the bottom
valve ......................................................................... I.34
Braking down the fork leg – slider and removing
the oil seals ............................................................... I.34
Overhauling and modifying the cartridge and bottom
valve setting .............................................................. I.34
Checking the rebound adjusting unit ......................... I.36
Compression valve overhauling ................................ I.37
Re-assembling the cartridge unit ............................... I.38
Breaking down the fork leg - slider and removing
the sealing rings ........................................................ I.41
Re-assembling the fork leg - slider and sealing rings . I.42
Re-assembling the cartridge ..................................... I.43
Filling with oil ............................................................ I.44
Fitting the fork back on themotorcycle ....................... I.44
ADJUSTMENTS ....................................................... I.45
Initial suspension bottoming adjustment .................... I.45
Spring preload adjustment ........................................ I.46
Rebound adjustment ................................................. I.46
Compression adjustment .......................................... I.47
Removing the front fork ............................................. I.48

Husqvarna TE 250 2009 Specifications

General

Brand	Husqvarna
Model	TE 250 2009
Category	Motorcycle
Language	English