Table of Contents
Oil lters replacement. ...................................................................................7
Oil lter disassembly ..................................................................................7
Oil lter assembly ......................................................................................7
Oil lter cover on crankcase ......................................................................... 7
Engine oil lter disassembly ..................................................................... 8
Engine oil lter assembly ..........................................................................9
Spark plug recess ignition coil. .................................................................. 10
Spark plug recess ignition coil disassembly ........................................... 10
Spark plug recess ignition coil assembly ................................................10
Spark plug recess......................................................................................... 11
Spark plug recess disassembly .............................................................. 11
Spark plug recess assembly ................................................................... 11
Spark plug. ....................................................................................................12
Spark plug disassembly ..........................................................................12
Spark plug assembly ..............................................................................12
Oil pressure adjustment valve replacement. ............................................. 13
Oil pressure adjustment valve disassembly.............................................13
Oil pressure adjustment valve assembly .................................................13
Cylinder head cover. ....................................................................................14
Removing cylinder head cover ............................................................... 14
Fitting cylinder head cover ......................................................................14
Engine positioning at ignition TDC. ............................................................15
Securing crankshaft at TDC ....................................................................15
Camshaft disassembly. ................................................................................16
Camshaft assembly. .....................................................................................16
Bearing mount disassembly ....................................................................16
Camshaft check ......................................................................................16
Bearing mount assembly ........................................................................17
Bearing mount tting ...............................................................................17
Engine left crankcase...................................................................................18
Engine left crankcase cover disassembly ...............................................18
Engine left crankcase cover assembly ................................................... 18
Alternator replacement. ...............................................................................19
Flywheel disassembly .............................................................................19
Stator disassembly .................................................................................20
Freewheel disassembly ..........................................................................20
Freewheel assembly ...............................................................................20
Stator assembly ......................................................................................21
Flywheel assembly .................................................................................21
Crankcase left cover replacement. ............................................................. 22
Stator disassembly .................................................................................22
Stator assembly ......................................................................................22
Crankshaft sensor replacement. .................................................................24
Crankshaft sensor disassembly ..............................................................24
Crankshaft sensor assembly .................................................................. 24
Freewheel gear replacement. ...................................................................... 25
Freewheel gear disassembly ..................................................................25
Freewheel gear assembly .......................................................................25
Clutch disassembly and reassembly or replacement. ..............................26
Clutch cover disassembly .......................................................................26
Removing clutch pressure plate ............................................................. 26
Removing clutch plates ...........................................................................27
Clutch hub disassembly ..........................................................................27
Clutch housing disassembly ...................................................................27
Clutch crankcase clearance check ..........................................................28
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