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General| Cooling System | Liquid cooled |
|---|---|
| Ignition | Electronic |
| Starter | Electric |
| Transmission | 6-speed |
| Final Drive | Chain |
| Front Tire | 90/90-21 |
| Rear Tire | 140/80-18 |
| Engine Type | Single cylinder, four-stroke |
| Fuel System | Electronic fuel injection (EFI) |
| Front Suspension | Telescopic fork |
| Rear Suspension | Monoshock, adjustable |
| Front Brake | Disc |
| Rear Brake | Disc |
| Seat Height | 970 mm |
| Ground Clearance | 300 mm |
| Fuel Capacity | 8.5 L (2.2 US gal) |
Details on engine bore, stroke, displacement, compression ratio and timing system.
Details on clutch, primary drive, gear ratios, and transmission ratios for different models.
Information on chassis type and suspension specifications including front and rear wheel travel.
Details on brake disc type, pad surface area, and cold tyre pressure for various models.
Location of ignition system and electrical system components for TC, TXC, and TE-SMR models.
Maintenance schedule for TE-TXC 449/511 models for competition and racing use.
Maintenance schedule for TC 449 models for competition and racing use.
Maintenance schedule for TE-SMR 449/511 models for standard street legal use.
Common engine problems like starting issues, weak spark, noise, and stalling with their causes and remedies.
Common chassis problems like handlebar issues, damping problems, wheel shakes, and suspension noise.
Troubleshooting for common electrical issues like spark plug problems, charging system faults, and starter motor issues.
Procedures for adjusting throttle cable and engine idle speed for different models.
Adjusting clutch and brake levers, checking fluid levels, and adjusting brake pedals.
Guidelines for suspension setup based on track condition and adjustment procedures for shock absorber and forks.
Adjusting steering bearings, inspecting fuel supply hoses, and checking the exhaust system.
Procedures for removing saddle, side panels, front and rear mudguards.
Procedures for removing fuel tank, fuel pump, and cock.
Step-by-step guide for removing the engine from the chassis.
Procedure for checking valve clearance using a feeler gauge and technical specifications.
Procedure for setting valve clearance with the cylinder head cover removed.
Procedures for replacing oil filters and servicing spark plugs and ignition coils.
Procedures for cylinder head cover, engine positioning, securing crankshaft, and camshaft removal/assembly.
Procedures for clutch disassembly, reassembly, and checking clutch pack thickness.
Procedures for crankshaft axial clearance, wear checks, and gearbox disassembly/reassembly.
Procedures for starter motor inspection, disassembly/assembly, and freewheel gear replacement.
Step-by-step instructions for removing the front fork legs from the motorcycle.
Procedures for overhauling the cartridge and bottom valve settings.
Procedures for re-assembling the fork leg, slider, and oil seals.
Instructions for filling the fork legs with the specified quantity of oil.
Information on rear shock absorber tightening torque figures and lubrication points.
Procedure for disassembling and servicing the swinging arm.
Procedure for removing drag link and drop link, and reassembly tightening torques.
Checks for wear on chain roller, guide, slider, and chain sprocket removal.
Procedure for checking front and rear brake disc diameter, thickness, and warpage.
Procedure for checking brake pad wear and replacing pads for TC-TE-TXC models.
Procedure for bleeding the front braking system for TC-TE-TXC and SMS models.
Procedure for bleeding the rear braking system.
Wiring diagrams for TC and TE-TXC-SMR models.
Location of electrical components for TC, TE-SMR, and TXC models.
Procedures for checking battery current loss, regulated voltage, and voltage regulator/rectifier.
Inspection procedures for starter motor and solenoid starter.
Details on the ignition system for TC and TE-TXC-SMR models.
Procedure for checking the coolant level in the radiator.
Diagram and description of the cooling system components.
Instructions for overhauling the engine cooling system, including radiator and hose checks.
Description of the hydraulic clutch system components and operation.
Procedure for draining the clutch fluid from the system.
Procedure for bleeding the clutch hydraulic system to remove air.
Description of the fuel injection system components and operating parameters.
Instructions for using the diagnostic tool for fuel injection system testing.
Procedure for inspecting the fuel pump.
Description of the chassis construction and materials.
Details on front wheel rims, tyres, and cold tyre pressure for TC-TE-TXC models.
Procedure for removing the rear wheel and related components.
Procedures for checking wheel hub bearings, axle, spokes, and rim for wear or warpage.
Maintenance and cleanout instructions for the spark arrester.
