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Husqvarna TE449 User Manual

Husqvarna TE449
385 pages
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NTSC 4:3
Region
Free
AUDIO:
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MOTORE
1 - Operazioni di manutenzione
2 - Gruppo testa
3 - Gruppo cilindri e pistoni
4 - Gruppo frizione
5 - Gruppo alternatore
6 - Gruppo carter
CICLISTICA
7 - Operazioni di manutenzione
ENGINE
1 - Maintenance
2 - Cylinder head assembly
3 - Cylinder and piston assembly
4 - Clutch assembly
5 - Alternator assembly
6 - Crankcase
CHASSIS
7 - Maintenance
MOTEUR
1 - Opérations d'entretien
2 - Ensemble culasse
3 - Ensemble cylindres et pistons
4 - Ensemble embrayage
5 - Ensemble alternateur
6 - Ensemble carter
PARTIE-CYCLE
7 - Opérations d'entretien
MOTOR
1 - Wartungsarbeiten
2 - Zylinderkopfeinheit
3 - Zylinder- Kolbeneinheit
4 - Kupplungseinheit
5 - Lichtmaschineneinheit
6 - Gehäuseeinheit
FAHRWERK
7 - Wartungsarbeiten
MOTOR
1 - Operaciones de mantenimiento
2 - Grupo cabezal
3 - Grupo cilindros y pistones
4 - Grupo embrague
5 - Grupo alternador
6 - Grupo cárter
CHASIS
7 - Operaciones de mantenimiento
www.husqvarna-motorcycles.com
Cod. 8000H5336
www.husqvarna-motorcycles.com
Husqvarna Motorcycles srl
Via Nino Bixio 8
21024 - Biandronno (VA) - Italy
Technical DVD
Technical DVD
Technical DVD
Workshop Manual
My 2011
Ed. 11-2010

Table of Contents

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Husqvarna TE449 Specifications

General IconGeneral
Bore x Stroke98 mm x 59.6 mm
Compression Ratio12.0:1
IgnitionDigital CDI
Transmission6-speed
Front BrakeSingle disc, 260 mm
Front Tire90/90-21
Rear Tire140/80-18
StarterElectric
Final DriveChain
Ground Clearance320 mm
Engine TypeSingle cylinder, four-stroke
Fuel SystemElectronic fuel injection
Front SuspensionKayaba 48 mm fork
Rear SuspensionKayaba shock absorber
Rear BrakeSingle disc, 240 mm
Fuel Capacity8.5 liters

Summary

General Information

Engine

Engine specifications, bore, stroke, displacement, compression ratios, valve clearances.

Wheels

Rim types and sizes for TC, TE, TXC, SMR models; tyre sizes and cold tyre pressure.

Brakes

Front and rear brake disc specifications, caliper, pad surface area, tyre pressure.

Maintenance

Scheduled Maintenance Chart (TE - TXC 449 /511)

Maintenance schedule for competition motorcycles, racing use, with full power engine.

Scheduled Maintenance Chart (TC 449)

Maintenance schedule for competition motorcycles, racing use, with full power engine.

Scheduled Maintenance Chart (TE-SMR 449/511)

Maintenance schedule for standard motorcycles, street legal, with limited power engine.

Troubleshooting

Engine

Lists common engine problems like starting issues, weak spark, noisy engine, and their causes/remedies.

Electrical System

Troubleshooting for spark plug fouls, generator issues, starter motor problems, and battery issues.

Settings and Adjustments

Suspension setup according to track condition

Guidelines for setting up front and rear suspension based on terrain (Hard, Sandy, Muddy ground).

Front brake lever adjustment and fluid level check (TC - TE - TXC)

Adjusting front brake lever play and checking fluid level for TC, TE, TXC models.

Engine Disassembly/Reassembly

Cylinder head disassembly and reassembly/head gasket replacement

Steps for cylinder head work, including gasket replacement and valve adjustments.

Crankshaft wear check

Procedures for checking crankshaft and connecting rod wear and clearance.

Front Suspension

Front fork disassembly (TC - TXC)

Detailed steps for disassembling the TC and TXC front fork outer tubes and cartridges.

Problems - Possible causes - Solutions

Troubleshooting guide for common front fork issues like oil leaks and improper response.

Brakes

Checking brake pads for wear / replacing the pads (TC-TE-TXC)

Guide for brake pad inspection and replacement for TC, TE, TXC models.

Bleeding the front braking system (TC-TE-TXC)

Procedure for bleeding air from the front brake system for TC, TE, TXC models.

Electrical System

Engine wiring diagram (TC)

Electrical diagram illustrating the connections for the TC model engine.

BATTERY

Battery maintenance, charging, and inspection procedures.

Chassis and Wheels

Front wheel (TC - TE - TXC)

Front wheel specifications, including rim type, tyre size, and cold tyre pressure.

Wheel servicing

Procedures for checking wheel hub bearings, axle runout, and wheel balancing.

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