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Husqvarna TE511 - Front Fork Oil Filling

Husqvarna TE511
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I.45
h
31
13
84
02
52
12
84
32
R
84
1
st
edition (08-2010) _Rev. 11-2010
FRONT SUSPENSION
Filling with oil
The R5051AC is available as spare part: if you tighten it on the rod’s edge,
you can make the rod extraction from the inner part of the slide easier.
Lift the slider completely on the stanchion tube.
Prepare the quantity of oil to pour into the fork leg (see Table 2 Oil and
quantity).
OIL AMOUNT FOR EACH STEM:
TE: 725cm3
SMR: 740cm3
Pour roughly 2/ 3 of the required oil into the slider ( 13 ), then pump the fork
a few times to remove any traces of air.
Pour the rest of the oil in.
Lower the slider on the stanchion tube until it reaches the dust seal stop on
the wheel axle clamp.
Wait a few minutes and check the air volume (see Table 2 - Oil and quantity)
and if necessary rell to the right level.
A lower or higher volume of air, or a type of oil other than the recom-
mended type can change the behaviour of the fork in every phase.
Lift the slider ( 13 ) on the stanchion tube ( 5 ).
Insert the adjustment return inner rod ( 31 ).
Insert the preload tube ( 21 ), the spring ( 25 ) and the guide spring cup
(20).
Screw the fork cap ( 48 ) down.
Fully unscrew the adjustment screw ( R ), which corresponds to the open
adjuster.
Using two 19 mm spanners tighten locknut ( 23 ) on the cap ( 48 ) up to the
required torque (see Table 1 - Tightening torques).
Lift the slider on the stanchion tube.
Tighten fork cap ( 48 ) on the slider with the 19 mm spanner to the recom-
mended torque (see Table 1 - Tightening torques).
Re- establish the correct setting by turning the adjustment screw ( R ) (see
paragraph 5).

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