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Hydro Action AP-500 User Manual

Hydro Action AP-500
60 pages
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Hydro Action AP-500 Specifications

General IconGeneral
BrandHydro Action
ModelAP-500
CategoryWater Filtration Systems
LanguageEnglish

Summary

Introduction to Hydro-Action AP Series

Plant Routine Inspection and Service Instructions

1.1.1: Upon arrival at the site

Steps for accessing the plant and enclosure upon arrival.

1.1.2: Collect activated sludge sample

Procedure for collecting and testing sludge sample volume.

1.1.3: Observe aeration compartment turbulence

Checking for consistent air bubble turbulence in aeration.

1.1.4: Proper aeration maintenance

Maintenance procedures for ensuring proper aeration.

a. Clean or replace air pump inlet filter

Maintenance of the air pump inlet filter.

b. Check Schrader air pressure valve

Monitoring air pressure at the Schrader valve.

1.1.6: Inspect effluent sample

Checking effluent color and odor for proper quality.

1.1.7: Check clarification compartment surface

Inspecting for scum buildup in the clarification compartment.

Plant Service Procedures

1.1.8: Activate liquid level alarm

Testing audible and visible alarms for liquid levels.

1.1.9: OPS® normal/silence switch function

Operation and testing of the OPS® normal/silence switch.

1.1.10: Activate effluent pump float switch

Testing the effluent pump's float switch and timers.

1.1.11: Reinstall Hydro-Action® access covers

Reattaching plant access covers securely.

1.2: Solids inventory determination

Determining when to pump based on solids inventory.

a. Plant inspection and service frequency

Recommended inspection and service frequency (every six months).

b. Sludge volume for pumping

Determining when to pump the plant based on sludge volume.

1.3: Procedures to pump sludge solids

Steps for safely pumping sludge solids from tanks.

1.3.1: Remove plant access cover

Initial step to remove the plant's main access cover.

1.3.2: Determine tanks and auxiliary equipment

Identifying all tanks and equipment for pumping.

1.3.3: Position suction hose and clean tanks

Proper positioning of suction hose and tank cleaning.

1.3.4: Prevent tank flotation due to hydraulic displacement

Precautions to prevent tank flotation during pumping.

Plant Maintenance and Operating Instructions

1.3.5: Replace access covers and fill tanks

Reinstalling covers and filling tanks with water.

1.4: Normal maintenance on Hydro-Action® AP Series plant

Routine maintenance tasks for the AP Series plant.

Every Six (6) Months

Tasks for semi-annual plant maintenance.

Every Two (2) to Six (6) Years

Tasks for periodic plant sludge pumping.

2.1: Plant design and service requirements

Overview of plant design for efficient service.

2.2: Local dealer service requirements

Dealer responsibilities for initial inspections and service policies.

2.3: OPS® alarm notification and silencing

Responding to OPS® alarms and silencing them.

2.4: Domestic wastewater guidelines

Guidelines for handling domestic wastewater to minimize maintenance.

Wastewater Guidelines and Diffuser Inspection

Do not introduce improper materials

List of items and substances not to be put into the plant.

Minimize pump-out frequency

Tips to reduce the need for pump-out services.

Water softener backwash

Proper disposal of water softener backwash.

Diaper disposal

Guidance on flushing or disposing of diapers.

Harsh chemicals and detergents

Caution against using harsh chemicals that kill bacteria.

Volumetric overload

Understanding volumetric overload and its causes.

2.5: Hydro-Action® responsibility for in-field operation

Clarifying company responsibility for plant operation.

2.6: Installation and modification limitations

Restrictions on modifying equipment to maintain warranty.

2.7: OPS® timer models

Information on OPS® timer models and their manual references.

3.1: Inspect system for even flow of bubbles

Visual inspection of diffusers for even bubble flow.

3.2: Check Schrader air pressure valve

Monitoring air pressure for high pressure conditions.

3.3: Remedy high pressure condition

Using compressed air to clear diffusers.

3.4: Replace diffusers if necessary

Procedure for replacing diffusers if pressure issues persist.

Plant Troubleshooting Guide

4.1: General troubleshooting approach

Overview of common problems and their prevention.

4.2: Gathering problem details

Information gathering for service calls.

4.3: Perform routine service call

Initial step is to perform routine inspection and service.

4.4: Troubleshooting steps

Step-by-step guide if routine servicing doesn't resolve the issue.

4.5: Verify model and installation

Checking plant model and ensuring correct installation.

4.5.1: Inspect plant for proper installation

Verifying the plant is level and components are in place.

4.5.2: Check effluent disposal method

Ensuring the disposal method maintains proper plant level.

4.6: Check operational and maintenance conditions

Evaluating plant performance using sludge volume tests.

4.7: Inspect and test plant alarms

Testing alarms for malfunctions like pump failure or high water.

4.8: Access electrical controls and air pump

Removing the OPS® enclosure for access.

4.9: OPS® normal/silence switch function

Testing alarms using the normal/silence switch.

4.10: Troubleshooting indicated alarms

Diagnosing issues like power supply or pump failure from alarms.

4.11: High-level float switch and alarm troubleshooting

Addressing issues with high-level alarms in the system.

Hydro-Action Plant Condition Chart

Plant Condition Chart and Action Needed

Chart detailing plant conditions and recommended actions.

Hydro-Action AP Series Plant Specifications

Plant Capacities

Specifications for different AP Series models' capacities.

Hydraulic Capacity (Gallons)

Tank volumes for aeration and clarification compartments.

Hydraulic Retention Time (Hours)

Retention times for different system compartments.

Tank Dimensions

Physical dimensions of the tanks.

Compressor Usage

Specifications for rotary and linear compressors.

Hydro-Action AP Series Process Description

6.1: AP Series system overview

Description of the AP Series as an aerobic treatment facility.

6.2: Aeration compartment function

How wastewater mixes with MLSS and air diffusion.

6.3: Clarification compartment function

Process of solids settling and effluent leaving the plant.

6.4: OPS® operation and features

How the OPS® operates and its components.

6.5: Effluent quality and standards

Meeting effluent quality standards and certifications.

Safety Precautions for Wastewater Systems

7.1: Importance of safety and microorganisms

Risks associated with raw sewage and microorganisms.

7.2: Respecting and handling sewage

Proper respect and precautions when handling sewage.

7.3: Safety precautions

Specific safety measures to follow.

Wastewater Handling and Exposure Safety

Wastewater spill and leak cleanup

Procedures for cleaning spills and leaks.

Treated effluent hazards

Potential hazards from treated effluent.

Illness or disease from sewage exposure

Seeking medical attention for sewage exposure.

Reporting accidents

Reporting accidents related to sewage exposure.

OPS Explanation Guide

50-11 Series OPS® Gravity

Explanation of the 50-11 Series OPS® for gravity applications.

50-20 Series OPS® On Demand

Explanation of the 50-20 Series OPS® for on-demand applications.

50-30 Series OPS® 24 Hr. Time

Explanation of the 50-30 Series OPS® with 24 hr. timer.

50-32 Series OPS® Micro-Dose

Explanation of the 50-32 Series OPS® with micro-dose timer.

Hydro-Action AP Series Pump Selection

Description of AP Series Compressor Pumps

Approved compressor pump models for AP Series.

Description of AP Series Effluent Pumps

Effluent pump selection for standard and drip applications.

Technical Manual for Timers

Grasslin 24 Hr. Timer

Technical details for the Grasslin 24 Hr. Timer.

Omeron Micro-Dose Timer

Technical details for the Omeron Micro-Dose Timer.

FM/1 Series Time Switches Operating Instructions

APPLICATIONS

Applications for the FM/1 series time switches.

WIRING

Instructions for wiring the time switch unit.

Terminal Connections

Diagram showing terminal connections for the time switch.

MOUNTING

Options for mounting the FM/1 series time switches.

FM/1 Series Programming and Settings

PROGRAMMING WITH MANUAL OVERRIDE SWITCH

How to program and use the manual override switch.

AUTOMATIC MODE

Operating the time switch in automatic mode.

MANUAL MODE

Overriding programs using the manual switch.

TIME SETTING

Setting the current time and day of the week.

PROGRAMMING

Programming the 7-Day and 24-Hour dials.

FM/1 Series Timer Modules Data

APPLICATION: The FM/1 series electromechanical timer modules...

Use of FM/1 series timers in various equipment.

Specifications:

Technical specifications for FM/1 series timers.

Features:

Key features of the FM/1 series timers.

FM/1 Series Ordering Data:

Table detailing available FM/1 series timer models.

Solid-state Twin Timers H3CR-F Overview

DIN 48 × 48-mm Twin Timers

Features of the H3CR-F DIN twin timers.

Model Number Structure

Explanation of the H3CR-F model number coding.

Ordering Information

Table of H3CR-F models and their ordering information.

H3CR-F Timer Details

Accessories (Order Separately)

List of optional accessories for H3CR-F timers.

Specifications

General and time range specifications for H3CR-F.

H3CR-F Timer Ratings and Characteristics

Ratings

Electrical ratings for H3CR-F timers.

Characteristics

Detailed performance characteristics of H3CR-F.

EMC

Electromagnetic compatibility specifications for H3CR-F.

H3CR-F Timer Technical Diagrams

Life-test Curve

Graph showing the life expectancy based on load current.

Connections

Wiring connections for the H3CR-F timer.

Block Diagrams

Block diagram showing internal H3CR-F components.

I/O Functions

Description of inputs and control outputs.

Terminal Arrangement

Diagrams for H3CR-F terminal arrangements.

H3CR-F Timer Operation and Nomenclature

Operation

Operating modes and functions of the timer.

Timing Chart

Timing charts for Flicker OFF and Flicker ON start modes.

Nomenclature

Explanation of the timer's parts and controls.

H3CR-F Timer Dimensions

Dimensions

Overall dimensions of H3CR-F timers.

Dimensions with Front Connecting Socket

Dimensions with front connecting sockets.

Dimensions with Back Connecting Socket

Dimensions with back connecting sockets.

Safety Precautions for All Timers

WARNING

Warning about non-explosion proof lithium batteries.

CAUTION

Caution about explosion-proof lithium batteries.

Precautions for Safe Use

General precautions for safe use of timers.

Operating Environment

Environmental considerations for timer operation and storage.

Power Supply

Precautions related to power supply and voltage.

Applicable Models

List of timer models applicable to specific precautions.

Countermeasure

Countermeasures for AC 2-wire proximity sensors.

Timer Safety and Handling Precautions

Correctly Handling Input Signals

Handling input signals to prevent malfunction due to noise.

Timers with Relays

Precautions for using timers with relays.

Timers with Non-contact Outputs

Precautions for timers with non-contact outputs.

Other Precautions

Additional safety precautions for timer usage.

Warranty and Liability Information

WARRANTY

OMRON's warranty terms and conditions.

LIMITATIONS OF LIABILITY

Limitations on OMRON's liability for product use.

Application Considerations

Considerations for product suitability in customer applications.

SUITABILITY FOR USE

OMRON's responsibility for product conformity to standards.

Disclaimers

Disclaimers regarding specifications, errors, and performance data.

CHANGE IN SPECIFICATIONS

Information on potential changes to product specifications.

DIMENSIONS AND WEIGHTS

Nominal dimensions and weights.

ERRORS AND OMISSIONS

Disclaimer regarding catalog accuracy.

PERFORMANCE DATA

Use of performance data as a guide.

PROGRAMMABLE PRODUCTS

OMRON's non-responsibility for user programming.

COPYRIGHT AND COPY PERMISSION

Terms for catalog copying and reproduction.

Electrical Controls Schematics

SPI Panels: Used '08 to Present

Electrical schematics for SPI panels from '08 onwards.

Model 11 Electrical Controls Schematics

Electrical schematic for Model 11.

Model 20 Electrical Controls Schematics

Electrical schematic for Model 20.

Model 30 Electrical Controls Schematics

Electrical schematic for Model 30.

Model 32 Electrical Controls Schematics

Electrical schematic for Model 32.

SPI Panel Electrical Schematic (W/HWA)

SPI Panel Connection Diagram (EC-11/CP-11)

SPI Panel External Components Diagram (EC-11)

SPI Panel Electrical Schematic (W/TIMER & AIR SWITCH)

SPI Panel Power Connection Diagram (CP-20/EC-20)

SPI Panel External Components Diagram (EC-20)

SPI Panel Electrical Schematic (W/TIMER & AIR SWITCH)

SPI Panel Power Connection Diagram (CP-30A/EC-30A)

SPI Panel External Components Diagram (EC-30A)

SPI Panel Electrical Schematic (SIMPLEX 115/230V)

SPI Panel Power Connection Diagram (230V)

SPI Panel Power Connection Diagram (115V)

SPI Panel External Components Diagram (EC-32A2)

System Drawings

AP 500 ATU

Drawing for AP 500 ATU.

LPA 500 ATU

Drawing for LPA 500 ATU.

AP 600 ATU

Drawing for AP 600 ATU.

AP 750 ATU

Drawing for AP 750 ATU.

AP 1000 ATU

Drawing for AP 1000 ATU.

AP 1500 ATU

Drawing for AP 1500 ATU.

Bill of Materials for AP500

Bill of Materials for LPA500

Bill of Materials for AP600

Bill of Materials for AP750

Bill of Materials for AP1000

Bill of Materials for AP1500G

Miscellaneous Forms and Documents

Do's and Don'ts

Guidelines for proper system operation and usage.

Suggested Initial Service Contract

Template for an initial service contract.

Suggested Service Call Procedure

Procedure for service technicians during site visits.

Service Technician Checklist

Checklist for service technicians to follow.

Installation Checklist

Checklist for proper system installation.

Limited Warranty

Details of the product's limited warranty.

Warranty Registration

Form for registering the product warranty.

Proper use of the Sludge Judge

Instructions on using the Sludge Judge tool.

Compressor Conversion Instructions

Steps for converting between compressor types.

Compressor Serial Number Location

Information on locating compressor serial numbers.

Home Aerobic System Do's and Don'ts

DO:

Recommended practices for system maintenance and operation.

DON'T:

Prohibited actions and items to avoid flushing.

Hydro-Action Initial Service Policy

Suggested Service Call Procedure

Service Technician Checklist

Installation Checklist

Hydro-Action Limited Warranty

COVERAGE PERIOD

Duration of the limited warranty coverage.

HOW TO MAKE A WARRANTY CLAIM

Procedure for submitting a warranty claim.

WHAT IS NOT COVERED

Exclusions from the limited warranty coverage.

CONDITIONS AND LEGAL REMEDIES

Governing laws and available legal remedies.

Hydro-Action Warranty Registration

Sludge Judge Usage in Hydro-Action Systems

System Tankage Sludge Level Suggestions

Suggested sludge levels for different tanks.

Compressor Conversion Instructions

Removal of Compressor

Steps for removing the existing compressor.

Installation of Compressor

Steps for installing a new compressor.

Compressor Serial Number Locations

Data Plate Serial Number Locations

Locations of serial numbers on AP Unit and OPS data plates.

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