8 Duramax/Duramax Hyamp Robotic Torches Service Manual 807460
Contents
Duramax 90° robotic torch dimensions  ...........................................................................................................................  17
Duramax 45° robotic torch dimensions  ...........................................................................................................................  18
Duramax Hyamp 180° robotic torch dimensions  ..........................................................................................................  18
Duramax Hyamp 90° robotic torch dimensions .............................................................................................................  19
Duramax Hyamp 45° robotic torch dimensions .............................................................................................................  19
2 Torch Setup  .................................................................................................................................. 21
Robotic torch components .........................................................................................................................................................  21
Install the torch ..............................................................................................................................................................................  22
Disassemble the robotic torch  ..................................................................................................................................................  23
Mount the torch .............................................................................................................................................................................  30
Consumable life  ............................................................................................................................................................................  33
Choosing the consumables  .......................................................................................................................................................  34
Duramax robotic torches .....................................................................................................................................................  34
Duramax consumables  ........................................................................................................................................................  34
Duramax mechanized shielded 105 A* ....................................................................................................................  34
Duramax mechanized shielded 45 A, 65 A, 85 A* ................................................................................................  34
Duramax FineCut shielded 105 A*  ...........................................................................................................................  34
Duramax FineCut shielded 65 A, 85 A*  ..................................................................................................................  35
*Ohmic-sensing retaining cap  ...................................................................................................................................  35
Duramax mechanized unshielded 105 A .................................................................................................................  35
Duramax mechanized unshielded 45 A, 65 A, 85 A .............................................................................................  35
Duramax FineCut unshielded 105 A  ........................................................................................................................  35
Duramax FineCut unshielded 65 A, 85  ...................................................................................................................  36
Duramax gouging 105 A  .............................................................................................................................................  36
Duramax gouging 65 A, 85 A  ....................................................................................................................................  36
Duramax Hyamp robotic torches .......................................................................................................................................  37
Duramax Hyamp consumables ..........................................................................................................................................  37
Duramax Hyamp mechanized shielded 105 A/125 A* ........................................................................................  37
Duramax Hyamp mechanized shielded 45 A, 65 A* .............................................................................................  37
Duramax Hyamp FineCut shielded* ..........................................................................................................................  37
*Ohmic-sensing retaining cap  ...................................................................................................................................  37
Duramax Hyamp gouging ............................................................................................................................................  37
Installing the consumables  .................................................................................................................................................  38
Connecting the torch lead ..........................................................................................................................................................  39
Connecting a remote-start pendant .........................................................................................................................................  40
Connecting the machine interface cable ................................................................................................................................  41
Machine interface pinout .....................................................................................................................................................  43
Setting the five-position voltage divider .....................................................................................
.....................................  44
Using the cut charts .....................................................................................................................................................................  45