Duramax/Duramax Hyamp Robotic Torches Service Manual 807460 9
Contents
3 Operation ...................................................................................................................................... 47
Using the robotic torch ................................................................................................................................................................  47
Using the Duramax robotic teach tool ..............................................................................................................................  48
Understand and optimize cut quality ................................................................................................................................  49
Cut or bevel angle  ........................................................................................................................................................  49
Dross ................................................................................................................................................................................  49
Straightness of the cut surface ..................................................................................................................................  50
Piercing a workpiece using the robotic torch  ................................................................................................................  50
Common machine-cutting faults  .......................................................................................................................................  51
4 Component Replacement ........................................................................................................ 53
Duramax and Duramax Hyamp robotic torch overview ........................................................................................................  53
Disconnect the power, gas supply, and torch  .......................................................................................................................  55
Replacing the positioning barrel  ...............................................................................................................................................  56
Replacing the torch body ............................................................................................................................................................  59
Replacing the cap-sensor switch .............................................................................................................................................  61
Replacing the torch lead .............................................................................................................................................................  62
5 Maintenance and Parts ............................................................................................................. 65
Perform routine maintenance .....................................................................................................................................................  65
Routine maintenance tasks .................................................................................................................................................  66
Inspect the consumables ............................................................................................................................................................  67
Duramax robotic torch replacement parts ...............................................................................................................................  68
Duramax 180° robotic torch ...............................................................................................................................................  68
Duramax 90° robotic torch  .................................................................................................................................................  69
Duramax 45° robotic torch  .................................................................................................................................................  70
Duramax Hyamp robotic torch replacement parts  ................................................................................................................  71
Duramax Hyamp 180° robotic torch .................................................................................................................................  71
Duramax Hyamp 90° robotic torch  ...................................................................................................................................  72
Duramax Hyamp 45° robotic torch  ...................................................................................................................................  73
Accessory parts  ............................................................................................................................................................................  74