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Hypertherm MAX43 User Manual

Hypertherm MAX43
67 pages
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Hypertherm MAX43 Specifications

General IconGeneral
Open Circuit Voltage (OCV)300 VDC
ProcessPlasma Cutting
Protection ClassIP23
Gas SupplyAir
Gas Inlet Pressure100-200 psi
Recommended Material ThicknessUp to 6 mm (1/4")
Cooling MethodAir Cooled

Summary

ELECTROMAGNETIC COMPATIBILITY (EMC)

EMC Introduction and Best Practices

Covers system EMC, installation, area assessment, and emission reduction techniques.

WARRANTY INFORMATION

General Warranty Terms

Details Hypertherm's product warranty, coverage, and limitations.

Patent Indemnity and Disclaimers

Covers patent indemnity and limitations on other warranties.

SAFETY PRECAUTIONS

Understanding Safety Warnings

Explains notes, cautions, and general warnings.

Personal Safety and Protection

Measures for eye, skin, fume protection, fire prevention, and noise reduction.

Electrical Safety and Grounding

Procedures for preventing electric shock and ensuring proper grounding.

Gas and Explosion Safety

Safety guidelines for compressed gas, regulators, hoses, and explosion risks.

Health Support Equipment and Reminders

Precautions for electronic health devices and general system reminders.

SYSTEM DESCRIPTION AND SPECIFICATIONS

General System Overview

Introduces the MAX43 system, its versions, and general capabilities.

Technical Specifications

Lists detailed specs for power supplies, gas requirements, and torches.

IEC Symbols Used

Explains the meaning of various IEC symbols found in the manual.

SYSTEM SETUP AND INSTALLATION

Initial Setup Procedures

Steps for unpacking, checking voltage, and connecting the power cord.

Grounding and Connections

Guides for proper grounding, attaching work cable, and connecting torch lead.

Gas Supply and Alignment

Requirements for gas supply and procedures for torch alignment.

OPERATING THE MAX43 SYSTEM

Controls and Basic Operation

Explains controls, indicators, and basic operating steps.

Cutting, Piercing, and Gouging Techniques

Techniques for performing cutting, piercing, and gouging operations.

Troubleshooting and Performance Data

Addresses common faults, duty cycle, gas pressure, and provides performance data.

MAINTENANCE AND TROUBLESHOOTING

Routine Maintenance and Inspections

Guidelines for routine checks of power supply, torch, and leads.

Problem Solving and Solutions

Provides solutions for common operational problems and circuit issues.

Torch Component Replacement

Procedures for removing and replacing torch main body, switches, and leads.

Quick Disconnect O-Ring Replacement

Steps to remove and replace the quick disconnect O-ring.

MAX43 PARTS LIST

Power Supplies and Torch Assemblies

Lists part numbers for MAX43 power supplies and various torch assemblies.

Specific Torch Parts

Details components for PAC121P and PAC125M torch assemblies.

Torch Consumable Parts

Lists shielded and unshielded consumable parts for the torch.

STANDARDS INDEX

Relevant Industry Safety Standards

Lists industry standards related to plasma arc cutting safety.

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