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IDEAL Mexico RS 3/100 User Manual

IDEAL Mexico RS 3/100
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IDEAL Mexico RS 3/100 Specifications

General IconGeneral
BrandIDEAL
ModelMexico RS 3/100
CategoryBoiler
LanguageEnglish

Summary

Introduction to Mexico Super RS Boilers

Optional Extra Kits

Details of optional kits like Programmer, Pump, and Overheat Thermostat.

Gas Safety Regulations and Boiler Location

Location of Boiler Requirements

Requirements for boiler placement, including floor and environmental considerations.

Boiler Water Connections

Information on connecting the boiler to water systems and potential kits.

Floor Mounting and Boiler Clearances

Installation Location and Clearance Requirements

Guidelines for boiler placement in bathrooms, compartments, and required clearances.

Gas Supply and Flue Installation

Flue Installation Guidance

Guidance on installing the flue system and terminal positions.

Air Supply Requirements

Guidelines for ensuring adequate air supply for the boiler's operation.

Water Circulation System

General System Requirements

Guidelines for connecting the boiler to central heating and DHW systems.

Thermostatic Radiator Valves

System Control Recommendations

Advice on using thermostatic radiator valves and room thermostats for efficient heating.

Electrical Supply and Safety

Wiring and Safety Precautions

Requirements for earthing, mains supply, and isolation methods for the boiler.

Boiler Assembly - Exploded View

Component Identification

A list of numbered components shown in the exploded view of the boiler assembly.

Unpacking the Boiler

Pack 'A' Contents

Details of the main boiler assembly and included documentation.

Hardware Pack Contents

List of fittings and components found in the hardware pack.

Flue Pack Contents

Items included in the flue packs (B, B1, C) and extension pack (D).

Boiler Casing Removal

Step-by-Step Procedure

Instructions on how to safely remove the boiler casing panels for installation.

Preparing the Boiler for Installation

System Connection Preparation

Guidance on preparing boiler connections for pumped and gravity systems.

Preparing the Wall for Flue Installation

Wall Opening and Terminal Sealing

Instructions for cutting wall openings and sealing flue terminals.

Fitting the Flue Assembly

Standard Duct Lengths (up to 400 mm)

Instructions for installing the flue assembly with standard duct lengths.

Extension Ducts for Flue Assembly

Longer Duct Lengths (over 400 mm)

Guidance on fitting extension ducts for flue lengths exceeding 400 mm.

Gas and Water System Connections

Gas Connection Requirements

Specifications for gas pressure, supply pipes, and installation testing.

Water Connections and System Requirements

Guidance on water pipework, valve settings, and system requirements for pumped systems.

Electrical Connections and Wiring

Safety and Wiring Standards

Requirements for mains supply, earthing, and wiring standards for safe electrical connection.

Wiring Diagrams and Controls

Internal Wiring and Control Box Connections

Instructions for making internal electrical connections within the control box.

External Control Wiring and Pictorial Schematics

Guidance on wiring external controls and overview of pictorial wiring diagrams.

Wiring Configurations for System Controls

Mid Position and Spring Closed Valve Systems

Wiring diagrams for mid-position and two spring closed valve heating systems.

Honeywell 'C' Plan System Wiring

Wiring for gravity HW and pumped CH systems using Honeywell 'C' Plan.

Installation and Commissioning Procedures

Frost Protection and Casing Installation

Instructions for frost protection wiring and fitting the boiler casing.

Commissioning and Safety Checks

Procedures for ensuring electrical safety and gas soundness before operation.

Initial Boiler Lighting

Pilot Flame and Burner Operation

Step-by-step guide for lighting the pilot and main burners.

Pilot Burner Gas Soundness Testing

Testing Pilot Gas Connections

Procedure for checking gas soundness around the pilot burner connection.

General Operational Checks

System Controls and Flame Failure Test

Verifying programmer, thermostat, and flame failure device operation.

Handing Over to the Householder

User Instructions and System Explanation

Explaining boiler operation, controls, and maintenance to the customer.

Boiler Servicing Procedures

Recommended Maintenance Checks

Routine checks and servicing recommended for safe and efficient boiler operation.

Boiler Casing Removal for Servicing

Step-by-step guide to removing the boiler casing for servicing procedures.

Boiler Component Servicing

Burner and Controls Assembly Handling

Steps for removing, cleaning, and re-assembling the burner and controls.

Cleaning and Reassembly Steps

Guide for cleaning flueways and reassembling the boiler after servicing.

Boiler Maintenance and Component Replacement

Gas Pressure Adjustment and Safety

Procedures for adjusting gas pressure and general component replacement safety.

Sightglass and Piezo Unit Replacement

Instructions for replacing the sightglass and piezo unit.

Boiler Component Replacements

Pilot Burner and Ignition Lead Replacement

Steps for replacing the pilot burner, electrode, and ignition lead.

Control Thermostat Replacement

Procedure for replacing the boiler's control thermostat and phial.

Boiler Controls Panel and Thermostat Replacement

Control Box and Panel Installation

Steps for replacing the boiler's control panel and associated wiring.

Overheat Thermostat Replacement

Procedure for replacing the overheat thermostat and checking its operation.

Boiler Component Replacements

Ignition Electrode and Thermocouple Replacement

Instructions for replacing ignition electrode and thermocouple.

Main Burner Replacement

Procedure for replacing the main burner and its associated injector.

Boiler Component Replacements

Main Burner Injector Replacement

Steps for replacing main burner injectors with correct jointing compound.

Gas Valve Replacement

Procedure for replacing the gas valve, ensuring correct orientation and seals.

Fault Finding Procedures

Pilot Ignition and Flame Issues

Troubleshooting steps for pilot ignition and flame stability problems.

Main Burner Ignition Issues

Diagnostic steps when the pilot is lit but the main burner fails to ignite.

Burner and Controls Assembly - Exploded View

Component Identification for Assembly

A detailed exploded view and legend of the burner and controls assembly.

Boiler Control Panel - Exploded View

Control Panel Component Identification

Exploded view and legend of the boiler's control panel components.

Boiler Casing Assembly

Casing Component Identification

Exploded view and legend of the boiler casing assembly parts.

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