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BOSS 552 - IC
IEMCA BOSS 552 - IC User Manual
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BOSS 552 - IC
EN
MANUAL FOR USE AND MAINTENANCE
Rel.
1.0
Date
30/03/2010
Cod.
*346005420*
S/N
COMPILER:
Bosi Andrea
ON
APPROVAL:
Ghinassi Andrea
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
2
Table of Contents
Copertina
1
Indice dei capitoli
11
1 GENERAL INFORMATION BOSS 552-IC
13
1.1 WARRANTY CONDITIONS
14
1.2 PURPOSE OF THE MANUAL
15
1.3 MANUFACTURER AND BAR FEEDER IDENTIFICATION
16
1.4 ASSISTANCE REQUEST
16
1.5 ATTACHMENT LIST
16
2 TECHNICAL INFORMATION BOSS 552-IC
19
2.1 BAR FEEDER GENERAL DESCRIPTION
20
2.2 OPERATING CYCLE
22
2.3 SAFETY DEVICES
25
2.4 SAFETY PLATES - LOCATION AND DESCRIPTION
27
2.5 VERSION DESCRIPTION
28
2.6 TECHNICAL DATA
29
2.6.1 Noise levels
39
2.7 ACCESSORIES - FOREWORD
40
2.7.1 Bush holder device - Description
40
2.7.2 Axial displacement device - Description
41
2.8 DEVICE FOR SLIDING HEADSTOCK LATHES - FOREWORD
42
2.8.1 Bar/headstock synchronization device - Description
42
2.8.2 Telescopic front nose - Description
43
2.9 DEVICES FOR CAM LATHES - FOREWORD
44
2.9.1 Headstock return device - Description
44
2.9.2 Cam box - Description
44
2.9.3 Camshaft release device - Description
45
3 SAFETY - GENERAL INFORMATION BOSS 552-IC
47
3.1 GENERAL SAFETY REGULATIONS
48
3.2 HANDLING AND INSTALLATION - Safety
49
3.3 ADJUSTMENTS AND SETUP - Safety
49
3.4 USE AND OPERATION - Safety
50
3.5 BAR FEEDER MAINTENANCE - Safety
51
4 HANDLING AND INSTALLATION BOSS 552-IC
53
4.1 PACKAGING
55
4.2 LIFTING
55
4.3 INSTALLATION AREA - FEATURES
58
4.4 BAR FEEDER WITHOUT AXIAL DISPLACEMENT DEVICE - INSTALLATION
59
4.4.1 Backing plates and support feet - Installation
59
4.4.2 Height - Adjustment
59
4.4.3 Preliminary positioning
60
4.4.4 Sleeve - Installation
62
4.4.5 Levelling and alignment
63
4.4.6 Bar feeder fastening
67
4.4.7 Telescopic front nose - Installation
68
4.5 BAR FEEDER WITH AXIAL DISPLACEMENT DEVICE - INSTALLATION
69
4.5.1 Preliminary operations
69
4.5.2 Height - Adjustment
69
4.5.3 Preliminary positioning
70
4.5.4 Sleeve - Installation
70
4.5.5 Levelling and alignment
71
4.5.6 Bar feeder fastening
73
4.5.7 Telescopic front nose - Installation
73
4.6 DEVICE FOR SLIDING HEADSTOCK LATHES - INSTALLATION
74
4.6.1 Bar-headstock synchronization device
74
4.6.2 Air adjusting unit
75
4.7 LUBRICATION OIL - FILLING
76
4.8 ELECTRICAL CONNECTION
77
4.8.1 THREE-PHASE POWER SUPPLY
77
4.8.2 SAFETY SIGNALS
77
4.8.2.1 EMERGENCY STOP
78
4.8.2.2 GUARD SAFETY STOP (IF PROVIDED)
78
4.8.3 FUNCTION SIGNALS
79
4.9 PNEUMATIC CONNECTION
80
4.10 SOFTWARE PARAMETERIZATION
80
5 ADJUSTMENTS AND SETUP BOSS 552-IC
81
5.1 ADJUSTMENT AND SETUP - FOREWORD
82
5.2 GENERAL ADJUSTMENTS - FOREWORD
83
5.2.1 Feeding chain - Adjustment
83
5.2.2 Air adjusting unit - Adjustment
83
5.3 SETUP ACCORDING TO THE BAR TO BE MACHINED
84
5.3.1 Guide channels, half bushes, bar pusher and collet - Replacement
88
5.3.2 Clamps - Replacement
99
5.3.3 Bar guide plates and bar selectors - Adjustment
101
6 USE AND OPERATION BOSS 552-IC
105
6.1 CONTROL DESCRIPTION
106
6.2 KEYBOARD CONTROL DESCRIPTION
108
6.3 LIGHT INDICATOR - SIGNAL DESCRIPTION
110
6.4 BARS TO BE MACHINED - FEATURES AND PREPARATION
111
6.4.1 BAR STRAIGHTNESS - Measurement
113
6.5 BAR FEEDER SET-UP AND AUTOMATIC CYCLE START
115
6.5.1 Bar magazine - Filling
116
6.5.2 Lubrication oil - Flow adjustment
117
6.5.3 Automatic cycle start
118
6.5.4 Guide channel opening/closing procedure
119
6.5.5 Cycle performing mode in the STEP BY STEP function
120
6.6 BAR FEEDER STOP
120
6.7 AUTOMATIC CYCLE START AFTER MANUAL CYCLE OPERATIONS
122
6.8 AUTOMATIC CYCLE START - RESUMING WORK AFTER POWER-OFF
122
6.9 MACHINING CHANGE - QUICK GUIDE
123
6.9.1 Machining type change with guide channel change
123
6.9.2 Machining type change without guide channel change
124
7 BAR FEEDER MAINTENANCE BOSS 552-IC
125
7.1 MAINTENANCE ΠGENERAL RULES
126
7.2 SCHEDULED MAINTENANCE
127
7.2.1 Revolving tip and collet - Check
127
7.2.2 Lubricating oil - Level check
128
7.2.3 Lubricating oil - Change
129
7.2.4 Guide channel opening screw - Greasing
130
7.3 AXIAL DISPLACEMENT DEVICE - USE
131
8 TROUBLES - CAUSES - SOLUTIONS BOSS 552-IC
133
8.1 GENERAL FAILURES
134
8.2 BAR MAGAZINE ΠFailures
134
8.3 FEEDING INTO COLLET ΠFailures
135
8.4 BAR FEEDING - Failures
135
9 PARTS REPLACEMENT BOSS 552-IC
137
9.1 FEEDING CHAIN ΠREPLACEMENT
138
9.2 GUIDE CHANNEL OPENING BELT - REPLACEMENT
138
9.3 REPLACEMENT OF THE GUIDE CHANNELS WITH INSERTS WITH POLYURETHANE GUIDE CHANNELS
139
9.4 RECOMMENDED SPARE PARTS
141
9.5 Machine dismantling
141
10 GUIDE CHANNELS - BAR PUSHER - REVOLVING TIPS BOSS 552-IC
143
10.1 TABLE
144
10.2 TABLE
146
10.3 Revolving tips ØGR 10÷27 - Table
149
10.4 Revolving tips ØGR 12÷27 - Table
151
10.5 Revolving tips ØGR 30÷51 - Table
153
10.6 Revolving tips ØGR 30÷51 - Table
155
11 COLLETS BOSS 552-IC
157
11.1 CONVERSION TABLES 001
159
11.2 HEXAGONAL BARS (unit of measurement "millimetres") - Table
159
11.3 SQUARE BARS (unit of measurement "millimetres") - Table
161
11.4 HEXAGONAL BARS (unit of measurement "inches") - Table
162
11.5 ROUND BARS - (unit of measurement "inches") - Table
163
11.6 CONVERSION TABLE Inches/Millimetres
164
11.7 EJECTOR 336
166
11.8 EJECTORS - Guide channels Ø<30 - Table
166
11.9 EJECTORS - Guide channels Ø>32 - Table
168
11.10 PIPE COLLETS 012-077-377
169
11.11 PIPE COLLETS - Table
169
11.12 COLLET FOR 011 BARS
172
11.13 COLLET FOR BARS - Table
172
11.14 BORING COLLETS FOR BARS 601P
174
11.15 BORING COLLETS FOR SQUARE AND HEXAGONAL BARS - Table
174
11.16 COLLETS FOR BARS 602P
176
11.17 COLLET FOR BARS - Table
176
11.18 EJECTOR 602P..011
178
11.19 EJECTORS - Guide channels ø13÷28 - Table
178
11.21 PIPE COLLETS - Table
180
11.23 COLLET FOR BARS - Table
182
11.25 COLLET FOR BARS - Table
185
4
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IEMCA BOSS 552 - IC Specifications
General
Brand
IEMCA
Model
BOSS 552 - IC
Category
Industrial Equipment
Language
English
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