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Integra 90520 User Manual

Integra 90520
22 pages
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OPERATION AND SERVICE MANUAL
Integra
®
LED Surgical Headlight System

Questions and Answers:

Integra 90520 Specifications

General IconGeneral
CategoryMedical Equipment
Model90520
SterilitySterile
Single UseNo
ReusableNo

Summary

Indications and Contraindications

Indications for Use

Designed to provide illumination for minor surgical, diagnostic, or therapeutic procedures by professional users.

Contraindications

Contraindicated for neonate transillumination, ophthalmic procedures, or with photosensitive patients.

Table of Symbols

Safety and Warning Symbols

Symbols indicating potential hazards, medical restrictions, and general precautions for safe operation.

Disposal and Recycling Symbols

Symbols related to product disposal, recycling, and environmental compliance.

General Information Symbols

Symbols providing operational guidance, manufacturer details, and environmental conditions.

General Warnings

Safe Operation and Inspection

Study manual, inspect equipment before use, and follow accessory instructions for safety.

Electrical and Liquid Precautions

Avoid moisture, electric shock, and liquids. Use grounded power outlets and recommended cords.

Usage and Illumination Guidelines

Avoid direct eye illumination, use appropriate light levels to prevent thermal injury, turn off when not in use.

Environmental and Battery Safety

Do not use in oxygen-rich environments. Keep vents clear. Handle batteries safely, avoid extreme temperatures.

Battery and Charger Safety

Battery Warnings

Critical warnings regarding defective batteries, improper disposal, handling, and charging.

Battery Charger Warnings

Precautions for using the battery charger safely and correctly.

Overview of Integra LED Surgical Headlight System

System Description

Self-contained system operable by battery or direct power, offering mobility.

Cooling System

Active cooling system with a thermostatically-controlled fan for quiet LED cooling.

Headlight Module

Contains LED light source, thermostat, iris for spot size, and optical elements.

Controller

Regulates power, adjusts cooling fan, and controls LED intensity via a rotary switch.

Duct System

Provides a conduit for airflow from the headlight module to the cooling fan.

Headband

Features adjustable knobs and a replaceable pad set for comfort.

Suspension Linkage

Connects the headlight module to the headband for positioning.

Headlight Cable

Connects the power source (battery or DC) to the controller.

LED Headlight System Models and Components

90520/90520W Deluxe Model Components

Lists LED Headlight, Cable, 2 Batteries, Holster, Charger, 60W/30W Power Supplies, and AC/DC Cords.

90520D/90520DW AC/DC Power Only Model Components

Lists LED Headlight, Cable, AC Mains Power Cord, 30W Power Supply, and DC Extension Cord.

Preparing to Use the System

Battery Option Setup

Instructions for attaching the battery holster and inserting the battery for portable operation.

Approximate Battery Run Times

Provides estimated run times for High, Medium, and Low switch settings on a fully charged battery.

AC/DC Power Option Setup

Instructions for connecting the system to AC power for operation.

System Operation and Setup

Headlight Placement and Adjustment

Position light module between eyes; adjust headband using top and back knobs for comfort.

Connecting Power Source

Connect headlight cable to battery holster or DC power extension cord.

Illuminating the Headlight

Turn the rotary switch on the back of the headlight to select desired intensity (Low, Medium, High).

Battery Charge Status and Low Battery Notification

Battery Charge Indicator

Utilizes a 5-bar LCD 'fuel gauge' to indicate battery charge status.

Audible Low Battery Alerts

Provides three-tone audible notifications when battery charge is low, repeating more frequently.

Intensity Adjustment Impact on Charge

Lowering intensity extends charge duration. System resets to reflect longer remaining charge.

Estimated Battery Run Times

Approximate continuous run times based on switch setting and battery charge/calibration state.

Recharging the Battery

Battery Charger Setup

Place charger on a flat surface, connect to power supply and AC mains cord.

Dual Bay Battery Charger Usage

Each bay is independent; two batteries can be charged simultaneously.

Battery Insertion and Charging

Place battery into charger bay, ensuring 5-pin connector is seated. Charging begins automatically.

Charging Status Indicators

LEDs indicate battery charging (green flashing), fully charged (green solid), or error (red solid).

Charging Time and Battery Life

A discharged battery takes approx. 2.5 hours to charge. Fully charged battery lasts approx. 2 hours on high setting.

Maintenance and Cleaning

General Maintenance

System requires no routine maintenance. Refer to Repair and Return section for servicing.

Cleaning Procedures

Unplug unit, wipe surfaces with mild detergent/alcohol. Use 70% isopropyl alcohol for lens.

Cleaning Precautions

Do not immerse any component in cleaning solution. Do not sterilize the system.

Troubleshooting

Headlight Not Switching On

Check power cord connections for proper seating.

Decreased or Fuzzy Spot Brightness

Check for airflow blockage to the module/fan vents or clean the lens with isopropyl alcohol.

Short Battery Life

Fully charged battery operates for less than 2 hours; battery may be losing charge capacity. Replace battery.

Cooling Fan Noise

Cooling fan making a whirring or clicking sound; fan may be damaged. Return for service.

Electromagnetic Compatibility (EMC) Specifications

Portable LED Headlight Specifications

Details wattage, lamp life, color temperature, spot size, and power input.

Battery Power Kit Specifications

Details battery type, capacity, voltage, and electrical safety.

Battery Charger Specifications

Classifications, input, and output for single and dual bay chargers.

Direct Power Kit Specifications

Classifications, input, output, AC power leakage, and EMC compliance.

Power Cords Specifications

Details appliance end, outlet end, and insulation type.

Environmental Operating Conditions

Specifies operating temperature, humidity, storage conditions, mode, ingress protection, and pressure.

Electromagnetic Compatibility (EMC) User Guidance

Emissions Guidance

Information on RF emissions, harmonics, and voltage fluctuations for system compliance.

Immunity Guidance for Equipment

Details immunity tests for electrostatic discharge, electrical fast transient, surge, and power frequency magnetic fields.

Electromagnetic Immunity Details

Conducted and Radiated RF Immunity

Guidelines for conducted RF (150 kHz-80 MHz) and radiated RF (80 MHz-2.5 GHz) immunity.

RF Communications Equipment Separation

Recommended separation distances for portable/mobile RF equipment to avoid interference.

Integra Surgical Headlight Systems Ordering Information

Systems with Batteries and AC/DC Power

Table listing various configurations of headlight systems with batteries and AC/DC power options.

Systems with AC/DC Power Only

Table listing configurations of headlight systems with AC/DC power only.

Replacement Parts & Accessories

Kits for Ordering

Lists ordering kits like Dual Bay Charger Kits and AC/DC Power Kits by region.

Individual Replacement Components

Lists individual parts such as headlights, headbands, batteries, chargers, and cords for reordering.

Repair and Return Information

Returning Device for Repair

Device must be clean and decontaminated before return. Integra may return unrepaired contaminated equipment.

Warranty Service and Contact

Contact local representative or customer service for warranty service or product repair.

Limited Warranty Terms

Covers defects in material/workmanship for 3 years (1 year for batteries), excluding misuse or modifications.

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