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IST DCM 600 User Manual

IST DCM 600
44 pages
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InstructIon manual
2020-09-08
T
he
reference
in
surface
TreaTmenT
International
Surface
T
echnologies
istsurface.com
www.istsurface.com
CARTRIDGE DUST COLLECTORS
TYPE DCM 600/900/1200/1800
Warranty
Safety
Operation
Service Parts
Accessory Information
Registration Form
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IST DCM 600 Specifications

General IconGeneral
BrandIST
ModelDCM 600
CategoryDust Collector
LanguageEnglish

Summary

NOTICE TO PURCHASERS AND USERS

Informational Material

Guidance on the use and maintenance of ISTblast products.

INTRODUCTION

User Responsibilities

Outlines user responsibility for training and safe work environment.

SAFETY AND MAINTENANCE GUIDELINES

General Safety Rules

Essential safety rules for operating the equipment.

Personal Safety Precautions

Protective measures for personnel during operation.

Use and Equipment Maintenance

Guidelines for proper equipment usage and maintenance.

EQUIPMENT SPECIFICATIONS

Technical Specifications Table

Detailed technical data for different models of dust collectors.

GENERAL DESCRIPTION AND INITIAL SETUP

General Description

Overview of the dust collector's system and components.

Installation and Start

Initial steps for setting up and starting the dust collector.

INSTALLATION AND START-UP (CONT'D)

Electrical Connections

Detailed instructions for making electrical connections to the unit.

Hose Connections and Grounding

Connecting hoses and ensuring proper grounding for safety.

INSTALLATION AND START-UP (END)

Compressed Air Connection

Procedure for connecting the compressed air supply.

OPERATION OVERVIEW

Initial Startup Procedures

Steps to follow before the first operation.

Startup and Shutdown

Procedures for starting and safely shutting down the unit.

OPERATION (CONT’D) AND ADJUSTMENTS

Adjustments Overview

Guide to adjusting various system parameters.

Pressure Module Adjustment

Adjusting the pressure regulator for optimal pulse operation.

Automatic Cleaning System Setup

Configuring the automatic cartridge cleaning system.

Sequencer Programming

Setting parameters for the automatic sequencer.

ADJUSTMENTS (CONT’D) AND MAINTENANCE

System Settings

Details on various system settings and their values.

Preventive Maintenance Schedule

A schedule outlining routine maintenance tasks.

Daily and Weekly Maintenance

Daily and weekly checks and maintenance procedures.

CARTRIDGE REPLACEMENT AND CLEANING

Replacing Cartridges

Procedures for replacing the dust collection cartridges.

Cartridge Clogging Process

Understanding how new cartridges clog for optimal function.

Automatic Cleaning Cartridge Function

How the automatic cleaning system works and when to change cartridges.

TROUBLESHOOTING GUIDE

No Pulse Generation

Steps to take if the pulse cleaning system is not activating.

Cartridge Not Pulsing

Troubleshooting steps when a specific cartridge is not pulsing.

Constant Air Stream Issue

Diagnosing issues when air flows continuously instead of pulsing.

TROUBLESHOOTING COMMON ISSUES

Fan Malfunction

Diagnosing why the fan is not operating.

Pressure Differential Problems

Addressing issues with high or zero pressure differentials.

Dust Escaping from Fan

Identifying causes and solutions for dust escaping from the fan outlet.

DUST DRAIN AND DIAGRAMS

Dust Drain Procedures

Procedures for safely draining accumulated dust.

Component Diagrams

Visual diagrams illustrating components and their locations.

CARTRIDGE MOUNTING DIAGRAMS

Figure B: Mounting Cartridges

Diagram showing the process of mounting dust collector cartridges.

Figure C: Replacing Cartridges

Illustration detailing the steps for replacing filter cartridges.

CARTRIDGE MEDIA SPECIFICATIONS

Specifications Table

Detailed technical data for different cartridge media types.

Construction Details

Information on the construction materials and design of the cartridges.

PREVENTIVE MAINTENANCE SCHEDULE

Daily Maintenance Tasks

Daily checks and operations for maintaining the unit.

Weekly Maintenance Tasks

Weekly checks and maintenance procedures.

Monthly Maintenance Tasks

Monthly maintenance tasks for the dust collector.

Bi-Annual and As-Needed Maintenance

Maintenance tasks performed every six months and as needed.

OPTIONAL HEPA FILTER SPECIFICATIONS

General Notes on HEPA Filters

Important general information regarding HEPA filter specifications.

Performance Notes for HEPA Filters

Notes pertaining to the performance characteristics of the HEPA filter.

OPTIONAL HEPA FILTER SPECIFICATIONS (CONT'D)

HEPA Filter Material Notes

Details on the materials used in HEPA filter construction.

HEPA Filter Testing and Specifications

Information on testing procedures and specific data for HEPA filters.

HEPA Filter Frame Tolerances

Tolerances specified for the HEPA filter frame dimensions.

HOW THE DUST COLLECTOR WORKS

System Overview

Explanation of the dust collector's operational principles.

Impellers and Muffler Details

Details on the function and types of impellers and mufflers.

CLOGGING SYSTEM DIAGRAMS

Clogging System Diagrams

Visual representation of the clogging system for different models.

PARTS LISTS (FIGURES A, D1, D2, E)

Parts Identification

Listings of parts identified in Figures A, D1, D2, and E.

PARTS LIST (FIGURE F)

Sequential Controller Components

Identification of components related to the sequential controller.

DCT1000 SEQUENTIAL CONTROLLER SPECIFICATIONS

Controller Installation and Operating Specs

Key specs for installing and operating the DCT1000 controller.

DCT1000 CONTROLLER INSTALLATION & DIMENSIONS

Controller Dimensions and Size

Physical dimensions and size specifications for the DCT1000 controller.

Installing the DCT1000 Controller

Step-by-step guide for installing the DCT1000 controller.

DCT1000 INSTALLATION DETAILS

Power Requirements and Connections

Specifications for power supply and terminal connections.

External Pressure Connection

Connecting external pressure switches or sensors to the DCT1000.

DCT1000 INSTALLATION - ADVANCED FEATURES

Manual Override Switch Wiring

Connecting a switch for manual override control.

Cleaning Cycle Timing and Timer Connections

Setting cycle timing and connecting multiple timer boards.

DCT1000 MODES & DCP INSTALLATION

Continuous Cycle Mode Setup

Setting up the DCT1000 for continuous cleaning cycle operation.

DCP Pressure Module Installation

Instructions for installing the DCP pressure module.

DCP INSTALLATION AND LOCATION

DCP Module Location

Guidelines for selecting an appropriate installation location for the DCP module.

DCP Connection to Master Controller

Step-by-step procedure for connecting the DCP module.

DCP INSTALLATION AND ALARM CONNECTIONS

DCP Locking Studs and Maintenance

Using locking studs and performing maintenance on the DCP module.

Alarm Switch and 4-20 mA Loop Connections

Wiring alarm switches and connecting the 4-20 mA loop.

DCT1000 ALARMS & MODE SELECTION

Alarm Relay Connection

How to connect the alarm relay for external alarm control.

Mode Selection Switch Wiring

Wiring the switch for selecting cleaning modes.

PROGRAMMING THE DCT1000 CONTROLLER

Last Output and Time Settings

Configuring last output and time settings for the controller.

High and Low Limit Setup

Setting pressure limits for cleaning cycle activation.

DCT1000 PROGRAMMING - ALARMS & CYCLES

Alarm Configuration

Configuring high/low alarms and auto alarm reset.

Cycle Delay and Downtime Settings

Setting delays between cleaning cycles and downtime parameters.

DCT1000 MAINTENANCE & DIAGNOSTICS

Restoring Factory Defaults

Resetting all controller parameters to factory default settings.

Indicator Lights Overview

Understanding the function of power, active channel, and comm check indicators.

DCT1000 DIAGNOSTICS & ERROR CODES

Error Code Reference

A list of error codes, meanings, and required actions.

GLOSSARY OF TERMS

Key Term Definitions

Definitions of various terms related to the controller and its operation.

DCP100A/200A PRESSURE MODULE SPECS

Installation & Operating Instructions

Key specs and instructions for installing and operating the pressure modules.

DCP100A/200A PRESSURE MODULE INSTALLATION

Installation Overview and Location

General installation overview and guidelines for selecting location.

Module Connections and Installation

Procedures for connecting and physically installing the pressure module.

DCP100A/200A DEMAND MODE SETUP

Demand Mode Configuration

Configuring limits, alarms, and auto reset for demand mode.

Pressure Module Maintenance

Information on maintaining the pressure module.

ISTBLAST LIMITED WARRANTY INFORMATION

Warranty Terms and Conditions

Key terms, exclusions, and conditions of the limited warranty.

Limitation of Liability

The extent of ISTblast's liability concerning supplied equipment.

ISTBLAST WARRANTY REGISTRATION

Warranty Registration Form and Instructions

Fields and instructions for completing the warranty registration.

COMPANY MISSION AND APPLICATIONS

Company Mission and Values

IST's dedication to innovation, integrity, and quality.

Industrial Applications Served

A list of industries where IST's products are utilized.