ITT GOULDS PUMPS 3600 - User Manual

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Installation, Operation,

and Maintenance Manual

Model 3600, API 610 8th, 9th, 10th & 11th

Editions (ISO 13709)

Main Page

Table of Contents3
Introduction and Safety6
Introduction6
Safety6
Safety Terminology and Symbols7
Environmental Safety8
User Safety8
Ex-Approved Products9
Monitoring Equipment10
Product Warranty10
Transportation and Storage12
Inspect the Delivery12
Inspect the Package12
Inspect the Unit12
Transportation Guidelines12
Pump Handling and Lifting12
Storage Guidelines14
Long-Term Storage14
Product Description15
General Description15
Nameplate Information16
Installation19
Preinstallation19
Pump Location Guidelines19
Foundation Requirements19
Baseplate-Mounting Procedures20
Prepare the Baseplate for Mounting20
Prepare the Foundation for Mounting21
Install and Level the Baseplate21
Install the Pump, Driver, and Coupling22
Pump-To-Driver Alignment23
Alignment Checks23
Permitted Indicator Values for Alignment Checks24
Alignment Measurement Guidelines24
Attach the Dial Indicators for Alignment25
Perform Angular Alignment for a Vertical Correction25
Perform Angular Alignment for a Horizontal Correction26
Perform Parallel Alignment for a Vertical Correction26
Perform Parallel Alignment for a Horizontal Correction27
Perform Complete Alignment for a Vertical Correction27
Perform Complete Alignment for a Horizontal Correction28
Grout the Baseplate28
Piping Checklists30
General Piping Checklist30
Suction-Piping Checklist31
Discharge Piping Checklist33
Bypass-Piping Considerations33
Auxiliary-Piping Checklist34
Final Piping Checklist34
Commissioning, Startup, Operation, and Shutdown35
Preparation for Startup35
Remove the Coupling Guard36
Check the Rotation - Frame Mounted36
Couple the Pump and Driver37
Coupling Guard Assembly38
Bearing Lubrication42
Oil Volumes43
Lubricating-Oil Requirements43
Acceptable Oil for Lubricating Bearings43
Lubricate the Bearings with Oil44
Lubricate the Bearings with Pure or Purge-Oil Mist (Optional)44
Lubricate the Bearings after a Shutdown Period46
Shaft Sealing with a Mechanical Seal46
Connection of Sealing Liquid for Mechanical Seals47
Pump Priming47
Prime the Pump with the Suction Supply above the Pump47
Start the Pump48
Pump Operation Precautions49
Shut down the Pump50
Make the Final Alignment of the Pump and Driver51
Doweling the Pump Casing51
Dowel for Motor Installation53
Dowel for Cold Service54
Dowel for Hot Service54
Maintenance56
Maintenance Schedule56
Bearing Maintenance57
Mechanical-Seal Maintenance57
Disassembly58
Disassembly Precautions58
Tools Required58
Prepare for Disassembly59
Disassemble the Radial End (Ball Bearing Pumps)60
Disassemble the Thrust End (Ball Bearing Pumps)61
Disassemble the Radial End (Sleeve/Ball Bearing Pumps)63
Disassemble the Thrust End (Sleeve/Ball Bearing Pumps)65
Disassembly of the Sleeve/Kingsbury Bearing Arrangement67
Remove the Rotating Element68
Disassemble the Rotating Element70
Preassembly Inspections72
Replacement Guidelines72
Shaft Replacement Guidelines74
Bearings Inspection75
Replace the Wear Rings76
Minimum Running Clearances78
Reassembly79
Assemble the Rotating Element79
Install the Rotating Element82
Confirm the Seal Chamber Runout84
Assemble the Casing87
Assemble the Thrust End (Ball Bearing Pumps)89
Assemble the Radial End (Ball Bearing Pumps)92
Assemble the Thrust End (Sleeve/Ball Bearing Pumps)94
Assemble the Radial End (Sleeve/Ball Bearing Pumps)95
Assembly of the Sleeve/Kingsbury Bearing Arrangement96
Post-Assembly Checks96
Assembly References97
Troubleshooting99
Operation Troubleshooting99
Alignment Troubleshooting100
Parts Listings and Cross-Sectionals101
Parts List101
Cross-Sectional Diagrams103
Other Relevant Documentation or Manuals109
Local ITT Contacts110
Regional Offices110

Brand	ITT
Model	GOULDS PUMPS 3600
Category	Water Pump
Language	English

ITT GOULDS PUMPS 3600 - User Manual

Table of Contents

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