ITT Goulds Pumps 3610

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Installation, Operation,

and Maintenance Manual

Model 3610, API Type BB1 API 610 11th Edition

Main Page

Table of Contents3
Important Safety Reminder6
Pump Safety Tips6
Valve Safety Tips7
Ex-Approved Products7
Introduction and Safety9
Introduction9
Safety9
Safety Terminology and Symbols10
Environmental Safety10
User Safety11
Ex-Approved Products13
Monitoring Equipment13
Product Warranty14
Transportation and Storage15
Inspect the Delivery15
Inspect the Package15
Inspect the Unit15
Transportation Guidelines15
Pump Handling and Lifting15
Storage Guidelines17
Long-Term Storage17
Product Description18
General Description18
Nameplate Information19
Installation22
Preinstallation22
Pump Location Guidelines22
Foundation Requirements23
Baseplate-Mounting Procedures23
Prepare the Baseplate for Mounting23
Prepare the Foundation for Mounting24
Install and Level the Baseplate24
Install the Pump, Driver, and Coupling25
Pump-To-Driver Alignment26
Alignment Checks26
Permitted Indicator Values for Alignment Checks27
Alignment Measurement Guidelines27
Attach the Dial Indicators for Alignment27
Perform Angular Alignment for a Vertical Correction28
Perform Angular Alignment for a Horizontal Correction28
Perform Parallel Alignment for a Vertical Correction29
Perform Parallel Alignment for a Horizontal Correction30
Perform Complete Alignment for a Vertical Correction30
Perform Complete Alignment for a Horizontal Correction31
Grout the Baseplate31
Piping Checklists32
General Piping Checklist32
Suction-Piping Checklist33
Discharge Piping Checklist35
Bypass-Piping Considerations35
Auxiliary-Piping Checklist36
Final Piping Checklist36
Commissioning, Startup, Operation, and Shutdown37
Preparation for Startup37
Remove the Coupling Guard38
Check the Rotation - Frame Mounted38
Couple the Pump and Driver39
Coupling Guard Assembly40
Bearing Lubrication45
Oil Volumes46
Lubricating-Oil Requirements46
Acceptable Oil for Lubricating Bearings46
Lubricate the Bearings with Oil46
Lubricate the Bearings with Pure or Purge-Oil Mist (Optional)47
Lubricate the Bearings after a Shutdown Period48
Shaft Sealing with a Mechanical Seal48
Connection of Sealing Liquid for Mechanical Seals49
Pump Priming49
Prime the Pump with the Suction Supply above the Pump50
Prime the Pump with an Outside Supply50
Prime the Pump with a Separate Hand or Manually Controlled Priming Pump51
Prime the Pump by Bypassing the Discharge Check Valve52
Prime the Pump with an Ejector53
Prime with an Automatic Primer Pump54
Start the Pump55
Pump Operation Precautions56
Shut down the Pump57
Make the Final Alignment of the Pump and Driver58
Doweling the Pump Casing58
Dowel for Motor Installation58
Dowel for Cold Service59
Maintenance60
Maintenance Schedule60
Bearing Maintenance61
Mechanical-Seal Maintenance61
Disassembly62
Disassembly Precautions62
Tools Required62
Prepare for Disassembly63
Disassemble the Radial End (Ball Bearing Pumps)64
Disassemble the Thrust End (Ball Bearing Pumps)66
Disassemble the Radial End (Sleeve/Ball Bearing Pumps)67
Disassemble the Thrust End (Sleeve/Ball Bearing Pumps)70
Disassembly of the Sleeve/Kingsbury Bearing Arrangement72
Disassemble the Rotating Assembly73
Preassembly Inspections75
Replacement Guidelines75
Shaft Replacement Guidelines77
Bearings Inspection78
Replace the Wear Parts79
Reassembly82
Assemble the Rotating Element82
Install the Rotating Element84
Assemble the Thrust End (Ball Bearing Pumps)86
Assemble the Radial End (Ball Bearing Pumps)89
Assemble the Thrust End (Sleeve/Ball Bearing Pumps)91
Assemble the Radial End (Sleeve/Ball Bearing Pumps)93
Assembly of the Sleeve/Kingsbury Bearing Arrangement95
Post-Assembly Checks95
Assembly References96
Troubleshooting98
Operation Troubleshooting98
Alignment Troubleshooting99
Parts Listings and Cross-Sectionals100
Parts List - Model 3610 - Ball/Ball100
Cross-Sectional Diagrams101
Parts List - Model 3610 - Sleeve/Ball102
Cross-Sectional Diagrams103
Parts List - Model 3610 - Sleeve/Ktb104
Cross-Sectional Diagrams105
Other Relevant Documentation or Manuals106
Local ITT Contacts107
Regional Offices107

Brand	ITT
Model	Goulds Pumps 3610
Category	Water Pump
Language	English

ITT Goulds Pumps 3610 - User Manual

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