Jabiru 3300 - Page 3

Engine Maintenance Manual
Jabiru Aircraft Pty Ltd
JEM0002-5
Jabiru 2200 & 3300 Aircraft Engines
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ISSUE
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Dated : 2nd June 2015
Issued By: AS
Page: 3 of 103
L:\files\Manuals_For_Products\Engine_Manuals\Engine Maintenance Manual 22 & 33\JEM0002-5.docx
5.9.1 Icing Due to Water in fuel .......................................................................................................................... 29
5.9.2 Icing Due to High Air Humidity. .................................................................................................................. 29
5.10 NEW ENGINE OPERATION ................................................................................................................. 29
5.11 ENGINE INSTALLATION ...................................................................................................................... 30
6 MAINTAINER REQUIREMENTS ........................................................................................... 31
6.1 FACILITIES ........................................................................................................................................... 31
6.2 TRAINING ............................................................................................................................................ 31
6.3 RATING ............................................................................................................................................... 31
6.4 EXPERIENCE ....................................................................................................................................... 31
6.5 TOOL & GAUGE CONTROL .................................................................................................................... 31
6.6 TOOLS: ............................................................................................................................................... 31
6.7 EQUIPMENT: ........................................................................................................................................ 32
6.8 GENERAL: ........................................................................................................................................... 32
6.9 SEALANTS AND COMPOUNDS ............................................................................................................... 33
6.10 LOCTITE 620 & OTHER RETAINING COMPOUNDS ............................................................................... 35
6.11 SPECIAL TOOLS ............................................................................................................................... 36
6.12 TORQUE / TENSION WRENCH ............................................................................................................ 39
6.13 TORQUE APPLICATION PROCEDURE .................................................................................................. 41
7 STORAGE & CLEANING ....................................................................................................... 42
7.1 PARKING ............................................................................................................................................. 42
7.2 STORAGE ......................................................................................................................................... 42
7.2.1 Flyable Storage ......................................................................................................................................... 42
7.2.2 Returning Engine to Service From Flyable Storage .................................................................................. 42
7.2.3 Temporary or Indefinite Storage ................................................................................................................ 42
7.2.4 Inspection During Storage ......................................................................................................................... 43
7.2.5 Returning Engine to Service After Temporary / Indefinite Storage ............................................................ 43
7.2.6 New Engine Storage ................................................................................................................................. 44
7.3 CLEANING ENGINE AND ENGINE COMPARTMENT ..................................................................... 44
8 MAINTENANCE ..................................................................................................................... 45
8.1 SERVICE INTERVAL TOLERANCE ........................................................................................................... 45
8.2 BASIC INSPECTION PROCEDURE ........................................................................................................... 45
8.3 WORK SHEETS .................................................................................................................................... 45
8.4 MANDATORY INSPECTIONS & LIFED ITEMS. ........................................................................................... 45
8.4.1 Flexible Hoses ........................................................................................................................................... 45
8.5 ENGINE INSPECTION CHART ................................................................................................................. 45
8.6 PRE-MAINTENANCE INSPECTIONS: ....................................................................................................... 48
8.7 PROPELLER – INSPECTION DETAILS ...................................................................................................... 49
8.8 ENGINE & ENGINE COMPARTMENT – INSPECTION DETAILS .................................................................... 49
8.9 FUEL SYSTEM – INSPECTION DETAILS................................................................................................... 51
8.10 SPECIAL MAINTENANCE - CHECK AFTER INITIAL 5 HOURS – SOLID LIFTER ONLY ................................. 51
8.11 SPECIAL MAINTENANCE - CHECK AFTER INITIAL 10 HOURS ................................................................. 52
8.12 SPECIAL INSPECTION - CHECK AFTER INITIAL 25 HOURS .................................................................... 52
8.13 SPECIAL INSPECTION - CHECK AFTER INITIAL 50 HOURS .................................................................... 52
8.14 SPECIAL MAINTENANCE – NON-APPROVED PROPELLERS ................................................................... 53
9 SERVICE & REPAIR PROCEDURES .................................................................................... 55
9.1 ENGINE TEST RUN ............................................................................................................................... 55
9.2 PROPELLER TRACKING ........................................................................................................................ 55
9.3 SPINNER INSPECTIONS ........................................................................................................................ 56
9.4 RAM AIR DUCT INSPECTIONS ............................................................................................................... 56
9.5 OIL & FILTER CHANGE ......................................................................................................................... 57
9.6 OIL PRESSURE RELIEF VALVE ADJUSTMENT ......................................................................................... 58
9.7 AIR INTAKE FILTER .............................................................................................................................. 59
9.8 IGNITION COIL GAP ADJUSTMENT ......................................................................................................... 60
9.9 HIGH TENSION LEAD INSPECTION & MAINTENANCE ............................................................................... 60
9.10 SPARK PLUGS ................................................................................................................................. 61
9.11 CARBURETTOR INSPECTION & ADJUSTMENT ...................................................................................... 62
9.11.1 Tuning ....................................................................................................................................................... 62
9.12 DISTRIBUTOR & ROTOR INSPECTION & ADJUSTMENT ......................................................................... 63
9.13 FUEL SYSTEM .................................................................................................................................. 64