Jabiru 3300 - Page 5

Engine Maintenance Manual
Jabiru Aircraft Pty Ltd
JEM0002-5
Jabiru 2200 & 3300 Aircraft Engines
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ISSUE
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Dated : 2nd June 2015
Issued By: AS
Page: 5 of 103
L:\files\Manuals_For_Products\Engine_Manuals\Engine Maintenance Manual 22 & 33\JEM0002-5.docx
1.1 Table of Figures
Figure 1 – Oil System Schematic .................................................................................................................... 18
Figure 2 – 2200 Engine Dimensions ............................................................................................................... 22
Figure 3 – 2200 Cylinder Denomination .......................................................................................................... 22
Figure 4 – 3300 Engine Dimensions ............................................................................................................... 23
Figure 5 – 3300 Cylinder Denomination .......................................................................................................... 23
Figure 6 – Distributor Cylinder Map ................................................................................................................. 24
Figure 7 – Power / Torque Curve – Typical 2200A Engine ............................................................................. 24
Figure 8 – Power Curve - Typical 2200C, 2200B, Engine ............................................................................... 25
Figure 9 – Power / Torque Curves – Typical 3300 Engine .............................................................................. 25
Figure 10 – Sealants, Compounds & Lubricants #1 ........................................................................................ 33
Figure 11 – Sealants, Compounds & Lubricants #2 ........................................................................................ 33
Figure 12 – Sealants, Compounds & Lubricants #4 ........................................................................................ 34
Figure 13 - Torque seal installed ..................................................................................................................... 34
Figure 14 – Sealants, Compounds & Lubricants #4 ........................................................................................ 34
Figure 15 – Sealants, Compounds & Lubricants #3 ........................................................................................ 35
Figure 16 – Valve Compressor / Lifter Bleed Tools ......................................................................................... 36
Figure 17 – Dimensional Details For Lifter Tool .............................................................................................. 36
Figure 18 – Valve Leakage Vacuum Tester .................................................................................................... 36
Figure 19 – Valve Spring Compressor / Collet Remover ................................................................................ 37
Figure 20 – Leak Down Tester ........................................................................................................................ 37
Figure 21 – Hand Press & Inserts ................................................................................................................... 37
Figure 22 – Optical Tachometer ...................................................................................................................... 37
Figure 23 – Supplementary Oil Pressure Gauge ............................................................................................ 38
Figure 24 – “Finger Bar” .................................................................................................................................. 38
Figure 25 – Carburettor Needle Seat Remover and Installer .......................................................................... 38
Figure 26 – “Crowsfoot” Adaptor ..................................................................................................................... 39
Figure 27 – Universal Joint tool FU14B ........................................................................................................... 39
Figure 28 – Safety Wire / Wire Pliers .............................................................................................................. 39
Figure 29 – Torque Wrench & Crowsfoot Adaptor Setting 1 ........................................................................... 39
Figure 30 – Torque Wrench & Crowsfoot Adaptor Setting 2 ........................................................................... 40
Figure 31 – Using A Crowsfoot Adaptor .......................................................................................................... 40
Figure 32 – Air Duct Hard Point Reinforcement .............................................................................................. 57
Figure 33 – Oil Pressure Relief Valve Assembly ............................................................................................. 59
Figure 34 – Adjusting High Tension Lead Caps .............................................................................................. 61
Figure 35 – Spark Plug Terminal Nut .............................................................................................................. 61
Figure 36 – Fuel Hose Assembly – Engine Bay .............................................................................................. 64
Figure 37 – Tacho Sender #1 .......................................................................................................................... 65
Figure 38 – Tacho Sender #2 .......................................................................................................................... 66
Figure 39 – Head Bolt Locations ..................................................................................................................... 67
Figure 40 – Washer Thickness Measurement ................................................................................................. 68
Figure 41 – Valve Clearance Adjustment (Solid Lifter) ................................................................................... 69
Figure 42 – Cam Identification Markings ......................................................................................................... 72
Figure 43 – Ignition Coil Tests ......................................................................................................................... 73
Figure 44 – Different Ignition Coil Models (Honda on Left, Jabiru on Right). .................................................. 73
Figure 45 – Safety Wire Details ....................................................................................................................... 76
Figure 46 – Safety Wire Installation Using a Twister/Pliers & By Hand .......................................................... 76
Figure 47 – Dial Indicator Position for Crankshaft & Prop Flange Run Out .................................................... 80
Figure 48 – Choke Schematic ......................................................................................................................... 87