JACOBSEN FAIRWAY 305 Series CG2
SAFETY AND OPERATION & MAINTENANCE MANUAL
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1CONTENTS
2 INTRODUCTION
2.1 IMPORTANT........................................................ 2
2.2 PRODUCT IDENTIFICATION..............................2
2.3 KEY NUMBERS...................................................3
2.4 SPARES STOCKING GUIDE ..............................3
2.5 GUIDELINES FOR THE DISPOSAL OF
SCRAP PRODUCTS............................................4
2.5.1 DURING SERVICE LIFE...................................... 4
2.5.2 END OF SERVICE LIFE ......................................4
3 SAFETY INSTRUCTIONS
3.1 OPERATING INSTRUCTIONS............................5
3.2 SAFETY SIGNS................................................... 5
3.3 STARTING THE ENGINE.................................... 5
3.4 DRIVING THE MACHINE .................................... 5
3.5 TRANSPORTING................................................. 5
3.6 LEAVING THE DRIVING POSITION ................... 6
3.7 SLOPES............................................................... 6
3.8 BLOCKED CUTTING CYLINDERS ..................... 6
3.9 ADJUSTMENTS, LUBRICATION AND
MAINTENANCE...................................................6
4 SPECIFICATIONS
4.1 ENGINE SPECIFICATION................................... 8
4.2 MACHINE SPECIFICATION................................ 8
4.3 DIMENSIONS ......................................................8
4.4 VIBRATION LEVEL.............................................. 8
4.5 SLOPES............................................................... 8
4.6 RECOMMENDED LUBRICANTS ........................9
4.7 CUTTING UNIT....................................................9
4.8 CUTTING PERFORMANCE ................................ 9
4.9 CUTTING PERFORMANCE (AREA)................... 9
4.10 CONFORMITY CERTIFICATES......................... 10
5 DECALS
5.1 SAFETY DECALS............................................... 14
5.2 INSTRUCTION DECALS ....................................14
6 CONTROLS
6.1 STARTER KEY SWITCH ................................... 15
6.2 THROTTLE CONTROL LEVER ......................... 15
6.3 STEERING WHEEL RAKE ADJUSTMENT ....... 15
6.4 TRACTION FOOT PEDAL ................................ 15
6.5 NEUTRAL LATCH (B)......................................... 15
6.6 SPEED LIMITER................................................. 16
6.7 PARK BRAKES................................................... 16
6.8 JOYSTICK UNIT LIFT/LOWER CONTROL........ 16
6.9 NARROW CUT CONTROL................................. 17
6.10 UNIT COUNTERBALANCE CONTROL..............17
6.11 VARIABLE CYLINDER SPEED .......................... 17
6.12 BACKLAPPING LEVER...................................... 18
6.13 CUTTING UNIT SWITCHES............................... 18
6.14 UNIT TRANSPORT STOPS ............................... 19
6.15 INSTRUMENT PANEL........................................ 19
6.16 HOURMETER.....................................................20
6.17 REEL STOP LEVER ........................................... 20
6.18 BONNET RELEASE KEY ................................... 20
7 OPERATION.......................................................21
7.1 DAILY INSPECTION........................................... 21
7.2 OPERATOR PRESENCE AND SAFETY
INTERLOCK........................................................ 22
7.3 OPERATING PROCEDURE............................... 23
7.4 STARTING THE ENGINE................................... 24
7.5 DRIVING ............................................................ 24
7.6 MOWING............................................................. 25
7.7 TO STOP THE ENGINE ..................................... 25
7.8 PUSHING THE MACHINE WITH THE
ENGINE STOPPED ............................................25
7.9 MOWING ON SLOPES....................................... 26
8 LUBRICATION AND MAINTENANCE
8.1 LUBRICATION AND MAINTENANCE CHART... 30
8.2 DAILY CHECKS (Every 10 working hours)......... 32
8.3 ENGINE ..............................................................33
8.4 MACHINE............................................................ 33
8.5 END OF SEASON............................................... 34
8.6 HYDRAULIC TEST PORTS................................ 35
8.7 CUTTING UNIT .................................................. 36
8.8 ENGINE MAINTENANCE: Every 100 hrs..........37
8.9 ENGINE MAINTENANCE: Every 400 hrs........... 38
8.10 ENGINE MAINTENANCE: Every 400 hrs........... 39
8.11 MACHINE MAINTENANCE ................................ 39
9 ADJUSTMENTS
9.1 SPEED LIMITER.................................................40
9.2 REAR WHEEL TOE-IN ...................................... 40
9.3 STEERING SHAFT ............................................ 40
9.4 ALTERNATOR ...................................................40
9.5 STANDARD FOOT BRAKE & BRAKE
BANDS................................................................ 41
9.6 GENERAL INSTRUCTIONS FOR
GRAMMER SEATS.............................................42
9.6.2 SEAT MSG75 AIR SUSPENSION ..................... 43
9.6.3 SEAT MSG85 MECHANICAL SUSPENSION ....46
9.7 HEIGHT OF CUT ................................................ 48
9.8 CUTTING CYLINDER TO BOTTOM BLADE
ADJUSTMENT.................................................... 49
9.9 BACKLAPPING.................................................. 50
10 TROUBLESHOOTING
10.1 GENERAL...........................................................51
10.2 QUALITY OF CUT TROUBLESHOOTING .........51
10.2.1 WASHBOARDING .............................................. 52
10.2.3 MARCELLING..................................................... 53
10.2.4 STEP CUTTING.................................................. 54
110.2.5 SCALPING..........................................................55
10.2.6 STRAGGLERS.................................................... 56
10.2.7 STREAKS ...........................................................57
10.2.8 WINDROWING ...................................................58
10.2.9 RIFLING OR TRAMLINING ................................ 59
10.2.10 MISMATCHED CUTTING UNITS ....................... 59
11.1 HYDRAULIC CIRCUIT........................................ 60
11.1 HYDRAULIC CIRCUIT........................................ 61
11.2 ELECTRICAL CIRCUIT MAIN ............................ 62
11.3 ELECTRICAL CIRCUIT INSTRUMENT.............. 64
11.4 FUSES AND RELAYS/COMPONENTS.............. 65
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2 GUARANTEE / SALES & SERVICE................... 69
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