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Jacobsen Fairway 405 User Manual

Jacobsen Fairway 405
60 pages
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VARNING: Om denna maskin används på fel sätt kan den
orsaka svåra personskador. De som använder och
underhåller denna maskin ska utbildas i hur den används
korrekt, vara varnade för de förekommande riskerna och
ska alltid läsa hela handboken innan någon form av arbete
utförs på eller med maskinen.
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
24496G-SE (rev.5)
RJL 100 July 2009
Fairway 405
Maintenance Manual
Underhåll Manual
Series: CH - Engine type: Kubota V1505-TTB-EC-S1
Product code: JGPP010

Table of Contents

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Jacobsen Fairway 405 Specifications

General IconGeneral
BrandJacobsen
ModelFairway 405
CategoryLawn Mower
LanguageEnglish

Summary

Introduction

Product Identification

Machine identification details: name, serial number, year, weight, and engine power.

Spares Stocking Guide

Recommendations for stocking common maintenance items and their part numbers.

How to Use the Parts Manual

Guidance on navigating and understanding the parts manual, including item numbers and ordering.

Safety Instructions

Operating Instructions

Guidelines for safe operation, ensuring operators are trained and understand the machine.

Safety Signs

Importance of maintaining legible safety labels and replacing missing or damaged ones.

Starting the Engine

Pre-start checks including brakes, neutral gear, guards, and bystanders.

Driving the Machine

Checks for good working order, blade security, safe driving practices, and awareness of surroundings.

Transporting

Instructions for securely fastening cutting units and driving with consideration for conditions.

Leaving the Driving Position

Procedures for safely parking the machine, stopping the engine, and disengaging drives.

Slopes

Precautions for operating on slopes, including speed, turns, and avoiding steep inclines.

Blocked Cutting Cylinders

Safety steps to follow when clearing blockages from cutting cylinders.

Safety for Adjustments, Lubrication and Maintenance

General safety advice for performing adjustments, lubrication, and maintenance tasks.

Safety Definitions and Warnings

Explanations of DANGER, WARNING, CAUTION levels and specific hazard alerts.

Specifications

Engine Specification

Details on engine type, model, speed, oil capacity, fuel, and electrical start.

Machine Specification

Information on frame, drive, transmission, speeds, steering, tyres, brakes, and capacities.

Dimensions

Key measurements including width, length, height, and weight of the machine.

Vibration Level

Data on whole-body and hand-arm vibration levels according to ISO standards.

Slope Limitations

Specific guidance on slope limitations and calculation methods for safe operation.

Recommended Lubricants

Specifies the correct engine oil, hydraulic oil, and grease types for the machine.

Cutting Performance Metrics

Metrics for cutting performance based on knife count and speed.

Cutting Area Performance

Specifies the cutting area coverage per hour at a given speed.

Torque Specifications

Torque values for various metric and imperial threads used in assembly and maintenance.

Lubrication and Maintenance

Lubrication and Maintenance Chart

A comprehensive chart detailing daily, weekly, and periodic maintenance tasks.

Engine Oil and Filter Change

Procedures for changing engine oil and oil filter at specified intervals.

Machine Lubrication Points

Identifies key points for weekly lubrication with specific grease types.

Hydraulic Oil and Filter Service

Procedures for changing hydraulic oil and filter at 600-hour intervals.

Hydraulic Test Ports

Locations and pressure specifications for hydraulic system testing and diagnostics.

Engine Maintenance: 100 Hours

Procedures for fuel system maintenance, water separator draining, and air bleeding.

Engine Maintenance: 400 Hours

Procedures for changing the fuel filter and cleaning/replacing the air filter.

General Machine Maintenance

Tasks include battery checks, safety interlocks, tyre pressure, and regular service.

End of Season Servicing

Procedures for changing hydraulic oil, filter, and coolant at the end of the season.

Adjustments

Speed Limiter Adjustment

Information on factory-set speeds and the consequences of adjustment.

Rear Wheel Toe-in Adjustment

Procedure for adjusting the toe-in alignment of the rear wheels for proper steering.

Steering Shaft Adjustment

Steps to verify and adjust steering balance and ensure proper contact points.

Alternator Belt Adjustment

Procedure for adjusting the fan belt tension on the alternator for optimal performance.

Brake and Brake Band Adjustment

Steps to adjust foot brakes and parking brake bands for even locking and to prevent dragging.

Troubleshooting

General Troubleshooting Guide

A chart detailing common symptoms, possible causes, and recommended actions for issues.

Schematics

Hydraulic Circuit Diagram

Diagram illustrating the hydraulic system components, their connections, and flow.

Main Electrical Circuit Diagram

Diagram showing the main electrical wiring, components, and their layout.

Instrument Electrical Circuit Diagram

Diagram detailing electrical circuits for the instrument panel, controls, and gauges.

Fuses, Relays, and Components

Identification, location, and wire colors for fuses, relays, diodes, and control modules.

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