GB-1
JACOBSEN 405 Series: CH
MAINTENANCE AND PARTS MANUAL
1 CONTENTS
1 CONTENTS
2 INTRODUCTION
2.1 PRODUCT IDENTIFICATION......................................................................................... 2
2.2 SPARES STOCKING GUIDE ......................................................................................... 2
2.3 HOW TO USE THE PARTS MANUAL .......................................................................... 3
3 SAFETY INSTRUCTIONS
3.1 OPERATING INSTRUCTIONS ....................................................................................... 4
3.2 SAFETY SIGNS.............................................................................................................. 4
3.3 STARTING THE ENGINE ............................................................................................... 4
3.4 DRIVING THE MACHINE ............................................................................................... 4
3.5 TRANSPORTING ........................................................................................................... 4
3.6 LEAVING THE DRIVING POSITION ............................................................................. 5
3.7 SLOPES ......................................................................................................................... 5
3.8 BLOCKED CUTTING CYLINDERS ................................................................................ 5
3.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE ............................................ 5/6
4 SPECIFICATION
4.1 ENGINE SPECIFICATION.............................................................................................. 7
4.2 MACHINE SPECIFICATION........................................................................................... 7
4.3 DIMENSIONS ................................................................................................................. 7
4.4 VIBRATION LEVEL ........................................................................................................ 7
4.5 SLOPES ......................................................................................................................... 7
4.6 RECOMMENDED LUBRICANTS ................................................................................... 7
4.7 CUTTING UNIT SPECIFICATION.................................................................................. 8
4.8 CUTTING PERFORMANCE (AREA) .............................................................................. 8
4.9 TORQUES....................................................................................................................... 8
5 LUBRICATION AND MAINTENANCE
LUBRICATION AND MAINTENANCE CHART ........................................................... 9/10
5.1 ENGINE: FIRST 50 WORKING HOURS AND EVERY 100 WORKING HOURS ........ 11
5.2 MACHINE: LUBRICATE THE FOLLOWING POINTS WITH SHELL
DARINA R2 GREASE WEEKLY (EVERY 40 WORKING HOURS):............................. 11
5.3 MACHINE: EVERY 400 WORKING HOURS ................................................................ 12
5.4 HYDRAULIC TEST PORTS .......................................................................................... 13
5.5 ENGINE MAINTENANCE: EVERY 100 HRS ................................................................ 14
5.6 ENGINE MAINTENANCE: EVERY 400 HRS ............................................................. 14/15
5.7 MACHINE MAINTENANCE ........................................................................................... 15
5.8 END OF SEASON SERVICING .................................................................................... 16
6 ADJUSTMENTS
6.1 SPEED LIMITER ........................................................................................................... 17
6.2 REAR WHEEL TOE-IN .................................................................................................. 17
6.3 STEERING SHAFT ........................................................................................................ 17
6.4 ALTERNATOR ............................................................................................................... 17
6.5 STANDARD FOOT BRAKE & BRAKE BANDS............................................................ 18
7 TROUBLESHOOTING
7.1 GENERAL ...................................................................................................................... 19
8 SCHEMATICS
8.1 HYDRAULIC CIRCUIT ................................................................................................ 20/21
8.2 ELECTRICAL CIRCUIT MAIN ................................................................................... 22/23
8.3 ELECTRICAL CIRCUIT INSTRUMENT ........................................................................ 24
8.4 ELECTRICAL CIRCUIT FUSES/RELAYS & COMPONENTS ............................... 25/26/27
PARTS LIST ............................................................................................................ PARTS-1