Johnson Controls TCSC Series - Table of Contents

JOHNSON CONTROLS
2
FORM 130.13-NOM8 (1021)
TABLE OF CONTENTS
SAFETY CONSIDERATIONS ........................................................................................................................ 4
INSPECTION .................................................................................................................................................5
STORAGE .....................................................................................................................................................5
PRE-INSTALLATION INSPECTION ..............................................................................................................5
SEQUENCE OF OPERATION ....................................................................................................................... 6
INSTALLATION .............................................................................................................................................6
CLEARANCES ........................................................................................................................................6
HANGING AND MOUNTING EQUIPMENT OVERHEAD.......................................................................6
DUCT CONNECTIONS ...........................................................................................................................7
SOUND CRITICAL APPLICATIONS ......................................................................................................7
DRIP PAN & AUXILIARY DRIP PAN ......................................................................................................7
DRIP PAN & AUXILIARY DRIP PAN REMOVAL....................................................................................8
COOLING/HEATING MEDIUM CONNECTIONS ....................................................................................9
PIPING CONNECTIONS .........................................................................................................................9
ELECTRICAL CONNECTIONS ............................................................................................................10
ELECTRICAL ENCLOSURE ................................................................................................................10
ACCESS DOOR REASSIGNMENT .................................................................................................11
OPERATION ................................................................................................................................................ 11
START-UP ............................................................................................................................................. 11
POWER REQUIREMENTS ...................................................................................................................11
PRIMARY AIR DAMPER AND FAN ADJUSTMENT ............................................................................11
EC MOTORS ......................................................................................................................................... 11
SERVICE AND CLEARANCE REQUIREMENTS .................................................................................12
CHILLED WATER COIL CONNECTIONS ............................................................................................17
HOT WATER COIL CONNECTIONS ....................................................................................................21
VALVE PACKAGE COIL CONNECTIONS ...........................................................................................26
INSPECTION AND STARTUP CHECKLIST ......................................................................................... 32
MAINTENANCE ..........................................................................................................................................33
FACTORY PROVIDED DAMPER ACTUATOR.....................................................................................33
DAMPER SHAFT ..................................................................................................................................33
MOTOR/BLOWER ASSEMBLY ............................................................................................................33
CLEANING ....................................................................................................................................... 33
REMOVAL AND REPLACEMENT ................................................................................................... 33
COIL ......................................................................................................................................................34
CLEANING ....................................................................................................................................... 34
REMOVAL AND REPLACEMENT ................................................................................................... 35
ELECTRIC HEAT ..................................................................................................................................35
REMOVAL AND REPLACEMENT ................................................................................................... 35
OPTIONAL ITEM INSTALLATION ........................................................................................................36
CONDENSATE FLOAT SWITCH .....................................................................................................36
MOISTURE SENSOR ......................................................................................................................37
FILTERS ................................................................................................................................................38
FILTERS, THROWAWAY & PLEATED ............................................................................................39
FACE AREA, FREE AREA, AND FILTER SIZES ............................................................................ 39
GENERAL TROUBLESHOOTING GUIDELINES .......................................................................................40
VALVE CALIBRATION CHARTS ...............................................................................................................41
FAN CFM CALIBRATION CURVE EXAMPLES .........................................................................................41
TERMINAL UNIT WEIGHTS .......................................................................................................................43
FACTORY REPLACEMENT PARTS AND WARRANTY ............................................................................44
COMPONENT INSTALLATION, OPERATION AND MAINTENANCE APPENDIX ....................................45