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Joyner JNSZ650DLB - Page 3

Joyner JNSZ650DLB
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Keep Hands and Feet on Controls ..................................................................................................................... 25
Control Speed ........................................................................................................................................................ 25
Use Care on Unfamiliar or Rough Terrain ......................................................................................................... 26
Do Not Perform Stunts .......................................................................................................................................... 26
SPECIFICATIONS ...................................................................................................................................................... 27
OPERATION .............................................................................................................................................................. 28
Operation controls ................................................................................................................................................. 28
Engine stop key ..................................................................................................................................................... 30
Pre-Drive Inspection ............................................................................................................................................. 30
Passengers ............................................................................................................................................................ 32
Seat ......................................................................................................................................................................... 32
Parking .................................................................................................................................................................... 33
Gear Shift ............................................................................................................................................................... 33
Break-in .................................................................................................................................................................. 34
Starting and Operating Instructions .................................................................................................................... 34
SERVICE INSTRUCTIONS .......................................................................................................................................... 35
Air filter .................................................................................................................................................................... 35
Engine oil replacement ......................................................................................................................................... 35
Check engine oil and recharge ........................................................................................................................... 36
Transmission lubrication ....................................................................................................................................... 36
Check transmission oil .......................................................................................................................................... 36
Engine Coolant ...................................................................................................................................................... 36
Spark Plug .............................................................................................................................................................. 38
Carburetor Adjustment .......................................................................................................................................... 38
Cleaning Instructions ............................................................................................................................................ 39
Vehicles Lubrication .............................................................................................................................................. 39
Storage Instruction ................................................................................................................................................ 40
REPAIR .................................................................................................................................................................... 41
Front Wheel Replacement ................................................................................................................................... 41
Rear Wheel Replacement .................................................................................................................................... 41
Clutch replacement ............................................................................................................................................... 42
Timing setup and balancing shaft setup ............................................................................................................ 46
Water pump disassembly ..................................................................................................................................... 48
Distributor replacement ........................................................................................................................................ 50
WIRING DIAGRAM .................................................................................................................................................... 57
ELECTRICAL SCHEMATIC DIAGRAM .......................................................................................................................... 58
PARTS MANUAL ...................................................................................................................................................... 59
CYLINDER BLOCK PART ................................................................................................................................... 59
SPROCKET COVER AND OIL PAN PART ....................................................................................................... 61
CYLINDER HEAD PART ..................................................................................................................................... 63
PISTON CONNETING ROD AND CRANKSHAFT PART .......................................................................... 65
BALANCING SHAFT PART ................................................................................................................................ 67
CAMSHAFT AND CHAIN TRAIN PART ............................................................................................................ 68
INTAKE MANIFOLD PART ................................................................................................................................. 70
OIL FILTER AND OIL PUMP PART ................................................................................................................... 71

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