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EFG 213
Jungheinrich EFG 213 User Manual
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171
03.13 EN
4
Maintenance and repairs
4.1
Preparing the truck for maintenance and repairs
All necessary safety measures must be taken to avoid accidents when carrying out
maintenance and repairs. The following preparations must be made:
Procedure
•
Park the truck securely, see "Parking the truck securely" on page
105.
•
Fully lower the load handler.
•
Disconnect the battery to prevent the truck from being switched on accidentally.
171
173
Table of Contents
Table of Contents
6
Safety Instructions, Warning Indications and Other Notes
4
Table of Contents
6
A Correct Use and Application
12
General
12
Correct Application
12
Approved Application Conditions
13
Proprietor Responsibilities
14
Adding Attachments And/Or Optional Equipment
14
B Truck Description
16
Application
16
Truck Models and Rated Capacity
16
Assemblies and Functional Description
17
Travel Direction Definition
17
Assembly Overview
18
Functional Description
19
Technical Specifications
20
Performance Data
21
Dimensions
23
Weights
29
Mast Versions
30
Tyre Type
31
Engine Data
32
Norms
33
Conditions of Use
34
Electrical Requirements
34
Identification Points and Data Plates
35
Indication Points
35
Data Plate
37
Truck Capacity Plate
38
Attachment Capacity Plate
39
Stability
39
Centre of Gravity of the Truck
40
Truck Laden
40
Transport
40
C Transport and Commissioning
40
Lifting the Truck by Crane
41
Loading with Another Industrial Truck
43
Securing the Truck During Transport
44
Using the Truck for the First Time
46
D Battery - Servicing, Recharging, Replacement
48
Safety Regulations Governing the Handling of Lead-Acid Batteries
48
General Notes on Handling Batteries
50
Battery Types
51
Battery Dimensions
52
Exposing the Battery
53
Charging the Battery
54
Charging the Battery with a Stationary Charger
54
Charging the Battery with an On-Board Charger
55
Battery Removal and Installation
59
Battery Holder Assembly
60
Removal and Installation Using an EJE Pallet Truck with Snapfit Battery Holder (O)
62
Removal and Installation Using a Hand Pallet Truck with Snapfit Battery Holder (O)
65
Removal and Installation Using a Multi-Adapter (O)
68
Removal and Installation Using a Worktable for Crane Loading (O)
70
Removal and Installation Using a Fork Shoe (O)
72
Removal and Installation Using a Roller Conveyor (O)
74
Hook-On Battery Door Removal and Installation (O)
75
E Operation
76
Safety Regulations for the Operation of the Forklift Truck
76
Displays and Controls
78
Control Panel with Display Unit
82
Armrest Control Panel Switch (O)
86
Side Compartment Control Panel Switch (O)
87
Display
88
Preparing the Truck for Operation
91
Checks and Operations to be Performed before Starting Daily Operation
91
Entry and Exit
94
Trucks with Reduced Headroom (O)
94
Setting up the Operator Position
95
Seat Belt
99
Industrial Truck Operation
101
Safety Regulations for Truck Operation
101
Preparing the Truck for Operation
104
Setting the Time
105
Parking the Truck Securely
106
Emergency Disconnect
107
Travel
108
Steering
110
Brakes
111
Adjusting the Forks
115
Replacing the Forks
116
Lifting, Transporting and Depositing Loads
117
Operating the Lift Mechanism and Integrated Attachments
119
Safety Instructions for Operating Additional Attachments
126
Operating Additional Attachments for the SOLO-PILOT
130
Operating Additional Attachments for the Multi Pilot
132
Fitting Additional Attachments
134
Towing Trailers
136
Optional Equipment
138
Cancode Keypad
138
Assistance Systems
142
Steel Cab
144
Sliding Windows
145
Automatic / Mechanical Folding Gate
146
Panel Door
147
Operator Position Extension
147
Adjusting the Driver's Seat
148
Heating
149
Lift Cutout Override
150
Removable Load Backrest
150
Fire Extinguisher
151
Tilt Angle Display
151
Rockinger Coupling with Hand Lever or Remote Control
152
Camera System
153
Control Layout "N
154
Troubleshooting
155
Operating the Truck Without Its Own Drive System
157
Emergency Lowering
160
F Industrial Truck Maintenance
162
Operational Safety and Environmental Protection
162
Maintenance Safety Regulations
163
Consumables and Used Parts
164
Wheels
164
Lift Chains
165
Hydraulic System
166
Lubricants and Lubrication Schedule
167
Handling Consumables Safely
167
Lubrication Schedule
169
Consumables
170
Maintenance and Repairs
172
Preparing the Truck for Maintenance and Repairs
172
Lifting and Jacking up the Truck Safely
173
Opening the Rear Panel
174
Checking the Wheel Attachments
175
Replacing Wheels
176
Hydraulic System
178
Replacing the Hydraulic Oil Filter
180
Replacing the Ventilation/Discharge Filter
180
Check the Gear Oil Level
181
Heating
182
Adding Window Washer System Fluid
182
Checking Electrical Fuses
183
Cleaning
187
Working on the Electrical System
190
Restoring the Truck to Service after Maintenance and Repairs
191
Decommissioning the Industrial Truck
192
Prior to Decommissioning
193
During Decommissioning
193
Restoring the Truck to Service after Decommissioning
194
Safety Tests to be Performed at Intervals and after Unusual Incidents
195
Final De-Commissioning, Disposal
196
Human Vibration Measurement
196
Servicing and Inspection
197
Maintenance Checklist EFG 213-220
198
Operating Company
198
Customer Service
201
Maintenance Checklist EFG 316-320
209
Operating Company
209
Customer Service
212
A Traction Battery Appendix
222
Correct Use and Application
223
Data Plate
223
Description
225
Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte
225
Operation
226
Servicing Lead-Acid Batteries with Armour Plated Cells
229
Description
230
Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
230
Operation
231
Servicing Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
234
Aquamatik Water Replenishment System
235
Water Replenishment System Design
235
Adding Water
236
Functional Description
236
Water Pressure
236
Battery Tubing
237
Filling Time
237
Operating Temperature
237
Water Quality
237
Cleaning Measures
238
Service Mobile Vehicle
238
Electrolyte Circulation
239
Cleaning Batteries
241
Disposal
243
Storing the Battery
243
Troubleshooting
243
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Jungheinrich EFG 213 Specifications
General
Brand
Jungheinrich
Model
EFG 213
Category
Forklifts
Language
English
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