Kane KANE3500 Series - User Manual

KANE3500
PRESSURE METER
Stock No : 18965-2 June 2014
© Kane International Ltd

Summary

General Operation

Button Functions

Details the operation of ON/OFF, MENU, ZERO, BACKLIGHT, and HOLD/PRINT buttons.

Display Navigation and Options

Explains using UP/DOWN arrows, ENTER button, and bottom line display options.

First-Time Meter Use

Setup and Initial Settings

Covers battery installation and setting date, time, and pressure units for first-time use.

Pre-Use Checks

Daily Operational Checks

Outlines essential checks before every use for date, time, and battery power.

Safety Warnings

Pressure Limits and Usage

Highlights critical safety advice regarding pressure limits and correct input usage.

Menu Functions Overview

Menu Structure and Navigation

Introduces the menu structure and guides users on navigating the meter's menu system.

Measuring Procedures

Measurement Safety and Port Usage

Covers safety precautions, correct usage of measurement ports, and zeroing.

Example Printouts

Standard Printout Format

Illustrates the standard printout format, showing MAX and MIN readings.

Testing Procedures

Conducting Tests

Provides step-by-step instructions for Let-By, Stabilisation, and Tightness tests.

Printing Test Results

Explains how to print the complete test data using the PRINT key.

Test Printout Example

Meter Maintenance

Recalibration and Service

Advises on the necessity of annual recalibration and service by an authorized Kane service centre.

Specifications

Pressure Ranges

Lists nominal pressure ranges for KANE3500-1 and KANE3500-2 models.

Extended Pressure Ranges

Details nominal pressure ranges for KANE3500-5, KANE3500-15, and KANE3500-30 models.

Measurement Accuracy

Provides range, resolution, and accuracy for KANE3500-1, -2, -5, and -15 models.

Physical and KANE3500-30 Specs

Lists pressure specs for KANE3500-30 and covers dimensions, operating range, and power supply.

Electromagnetic Compatibility

EMC Requirements and Checks

Explains EMC requirements and provides user guidance on checking for potential interference.

EMC Compliance and Disposal

Confirms product compliance with EMC standards and provides notes on battery disposal and recycling.

Appendix 1: Main Parameters

Returning Meter for Service

Packing and Shipping

Provides instructions on packing and shipping the meter for service.

Service Reception Process

Outlines the steps taken upon receiving the meter, including inspection and service cost confirmation.

Product Registration

Customer Feedback Survey

Purchase and Information Sources

Asks about reasons for buying the product and how users heard about the brand.

Reading Habits

Asks about preferred industry publications to read.

Overview

1. Function Description
2. Usage Features
3. Maintenance Features

The KANE3500 is a pressure meter designed for various pressure measurement tasks, including let-by, stabilization, and tightness tests. It is a handheld device that displays pressure readings in mbar, with a clear digital interface showing the current pressure and other relevant information. The meter is controlled via eight buttons, allowing for intuitive navigation and operation.

Function Description

The primary function of the KANE3500 is to measure pressure. It can display the nominal pressure range, which is indicated on a label on the back of the meter. Upon startup, the display scrolls through the model version number, battery status, pressure units, date, and time. A countdown from 10 to zero is shown on the bottom line, after which the meter displays two lines of data.

The KANE3500 supports data logging and printing. All measured data can be printed via an optional infrared printer, including 'live' data, 'frozen' data, or 'stored' data. The meter has a non-volatile memory capable of storing up to 255 sets of tests. Users can also add two lines of 20 characters to the header of printouts for customization.

A key feature of the KANE3500 (specifically models KANE3500-1/UK and KANE3500-2/UK) is its capability to perform let-by, stabilization, and tightness tests. These tests involve a sequence of steps, including connecting a pressure hose, setting target pressures, and monitoring pressure changes over time. The meter guides the user through these tests, displaying countdowns and relevant pressure readings at each stage. The results of these tests can be logged and printed, providing a comprehensive record of the measurements.

The meter can display various information on its bottom line, including maximum pressure, minimum pressure, time, date, pressure units, battery status, and instrument internal temperature. This allows users to monitor different parameters relevant to their measurements.

Usage Features

The KANE3500 is designed for ease of use with its eight-button interface.

• ON/OFF Button: Used to switch the meter on or off. A countdown from 10 is displayed after pressing OFF, during which the OFF action can be canceled.
• MENU Button: Accesses the main menu options, which include STORE, SETUP, PRESSURE, and SERVICE.
• ZERO Button: Press and hold until a beep is heard to zero the pressure reading. This is crucial for accurate measurements, especially at very low pressures. It is recommended to zero the meter with no hose connected and in the orientation it will be used to eliminate gravity effects.
• BACKLIGHT Button: Press and hold until a beep is heard to switch on the backlight. Press and hold again to cancel.
• HOLD/PRINT Button: A quick press will 'HOLD' the current reading, causing the display to flash. A quick press again cancels HOLD. Pressing for 2+ seconds will initiate printing, and pressing again will cancel the print job.
• UP/DOWN Buttons: Used to change the bottom line of the display, allowing users to cycle through different data displays such as maximum pressure, time, or battery status.
• ENTER Button: Used in conjunction with the UP/DOWN and other arrow buttons to change settings like date, time, and other menu items when in MENU mode. It also serves as a shortcut to initiate the let-by/stabilization/tightness test sequence for applicable models.
• BACK/LIGHT Button (also used for navigation): This button, along with the UP/DOWN buttons, is used to navigate through the MENU structure. It can also be used to cancel OFF during the countdown period.

When taking measurements, it is important to ensure the meter is switched on for at least five minutes and then re-zeroed before taking sensitive measurements. The '+' input should be used for all single-input pressure or vacuum measurements, while the '-' input is reserved for differential measurements. If the pressure exceeds the meter's design range, the display will show "OR" for "over-range."

The meter allows users to set various parameters through the MENU:

• STORE: View, log, and auto-store tests. It also allows for deleting all stored memory.
• SETUP: Configure internal temperature units (°C or °F), auto power off timer, set time and date, customize printout headers, select language (English, French, Italian, German, Spanish), and adjust display contrast.
• PRESSURE: Adjust response (smooth/standard), resolution (high/low decimal places), and pressure units (mbar, mmH2O, Pa, kPa, PSI, mmHg, hPa, inH2O). It also provides access to the REPORT function for let-by and tightness tests, allowing users to view, delete, and set the duration of these tests.
• SERVICE: This option is for approved service organizations only and requires a specific code.

Maintenance Features

Before initial use, users must remove the cover, fit a new battery, ensuring correct polarity, and then replace the cover. It is important to check that the meter is working correctly after battery replacement. The meter's date, time, and pressure units should be set, as these are stored even when the meter is switched off.

Before each use, it is recommended to check that the date, time, and pressure units are correct and that the battery power is sufficient. The meter displays battery power available in percentage, and a "LO BAT" symbol indicates less than 10% charge, requiring battery replacement to avoid affecting readings.

The KANE3500 requires annual recalibration and service by a Kane-approved service center. Local regulations may necessitate more frequent recalibration. Calibration is performed in firmware, and there are no user-accessible adjustments or serviceable parts.

In terms of safety, users are warned never to connect the meter to a pressure source where the maximum pressure is unknown. It is crucial to ensure the meter is correctly rated for the intended pressure, as excessive pressure (more than 5 times the nominal range) can permanently damage the pressure sensor. The meter should not be placed on a hot surface, and its internal temperature operating range should not be exceeded.

Regarding electromagnetic compatibility, the KANE3500 complies with EN 61000-6-3:2011 and EN 61000-6-1:2007. Users are advised to check for potential interference from other electrical products by performing a normal startup sequence in the intended location, switching on all localized electrical equipment, and verifying readings. If interference occurs, adjusting the meter's position or switching off the offending equipment may be necessary.

Batteries used in the instrument must be disposed of in accordance with current legislation and local guidelines. At the end of its life, the meter should be sent to an appropriate recycling center.

Kane KANE3500 Series Specifications