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KEB COMBIVERT 14F5 Series User Manual

KEB COMBIVERT 14F5 Series
72 pages
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COMBIVERT F5
INSTRUCTIONS FOR USE | INSTALLATION ACTIVE INFEED CONTROLLER
Translation of the original manual
Document 20132138 EN 03

Table of Contents

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KEB COMBIVERT 14F5 Series Specifications

General IconGeneral
BrandKEB
ModelCOMBIVERT 14F5 Series
CategoryInverter
LanguageEnglish

Summary

Preface

Signal words and symbols

Explains hazard signal words and symbols used in the manual for safety.

More symbols

Lists additional symbols used in the manual for navigation and information.

Laws and guidelines

Outlines EC declaration of conformity, CE mark, and website information.

Warranty and liability

Details warranty and liability terms based on general sales conditions.

Support

Provides information on requesting further details or assistance from KEB.

Copyright

States usage rights for documentation and acknowledges third-party software.

1 Basic Safety Instructions

1.1 Target group

Specifies that the manual is for qualified electrical personnel with specific knowledge.

1.2 Transport, storage and proper use

Provides guidelines for safe transport, storage, and handling of the drive converters.

1.3 Installation

Covers safety precautions and general requirements for installing the drive converter.

1.4 Electrical connection

Details safety warnings and requirements for electrical installation and connection.

1.5 Start-up and operation

Lists safety instructions for initial start-up, operation, and potential hazards.

1.6 Maintenance

Outlines required maintenance tasks to be performed by authorized personnel.

1.7 Repair

Warns against unauthorized repairs and specifies using original manufacturer parts.

1.8 Disposal

Explains the proper disposal procedures for electronic devices according to regulations.

2 Product Description

Features

Lists key features of the COMBIVERT F5-AIC, such as voltage conversion and regeneration.

Requirements for operation

Lists necessary components and configurations for operation, like AIC/LCL filters.

2.1 Specified application

Defines the intended use of the F5-AIC as a power supply and regenerative unit.

2.1.1 Residual risks

Lists potential residual risks like wrong direction of rotation or overspeed.

2.2 Unintended use

Prohibits the operation of other electric consumers with the device.

2.3 Part code

Explains the structure of the part code for different configurations and options.

3 Technical Data

3.1 Operating conditions

Details operating conditions including climatic environmental conditions.

3.1.1 Climatic environmental conditions

Lists environmental conditions for storage, transport, and operation like temperature and humidity.

3.1.2 Mechanical environmental conditions

Specifies mechanical conditions for storage, transport, and operation, including vibration and shock limits.

3.1.3 Chemical / mechanical active substances

Lists requirements regarding contamination by gases, solids, and active substances.

3.1.4 Electrical operating conditions

Covers device classification and electromagnetic compatibility requirements.

4 Unit Data

4.1 Overload characteristic

Describes how the overload integrator functions and triggers the E.OL error.

4.2 Accessories

Lists available accessories such as AIC, LCL, and EMC filters.

4.2.1 AIC, LCL and EMC filters

Details AIC/LCL and EMC filters, including size, housing, cooling, and material numbers.

4.2.2 Common mode filter

Explains the function of common mode filters and lists associated filter combinations.

4.2.3 DC fuses

Lists DC fuses, including assembly kits, fuse bodies, voltage, and current ratings.

4.2.4 Additional precharging resistor at master-slave operation

Describes the requirement and specifications for an external precharging resistor.

4.3 Dimensions and weights

Refers to separate manuals for detailed dimensions and terminal descriptions.

5 Installation

5.1 EMC-compatible control cabinet installation

Provides a diagram and list for EMC-compatible installation within a control cabinet.

5.2 Installation instructions

Lists essential installation instructions for proper setup and safety.

6 Connection of the COMBIVERT F5-AIC

6.1 Description of the input terminals at the drive converter

Explains the function of various terminals for input and output connections.

6.2 Terminal blocks of the devices

Details terminal assignments for different housing types (E, G, H, R, U, P).

6.2.1 Cross-sections and tightening torques of the terminals

Provides a table for permissible wire cross-sections and tightening torques for terminals.

6.3 External fan supply for housing P and U

Shows connection details for external fan supply for specific housing types.

6.4 Temperature detection T1, T2

Explains how to connect KTY or PTC sensors for temperature monitoring.

6.5 Input and pre-charging circuits

Illustrates circuit diagrams for different drive converter types (A1, A2, D1).

6.6 Circuit examples

Presents circuit examples for power units, master-slave configurations, and control circuits.

7 Connection of the Control

7.1 Control board for F5 AIC devices

Details the assignment of the terminal block X2A on the control board.

7.1.1 Assignment of the terminal block X2A

Lists PIN, Function, Name, Default assignment, and Description for terminal block X2A.

7.1.2 Connection of the control

Provides guidelines for connecting the control to prevent malfunctions from interference.

7.1.3 Digital inputs

Shows wiring examples for digital inputs using internal or external voltage supply.

7.1.4 Analog inputs

Explains analog input settings and shows diagrams for external and internal setpoint settings.

7.1.5 Voltage input external power supply

Describes the voltage input for external power supply and the sequence of switching on.

7.1.6 Digital outputs

Shows digital outputs and their maximum current rating.

7.1.7 Relay outputs

Details relay outputs and specifies the need for protective circuits for inductive loads.

7.1.8 Analog outputs

Shows analog outputs with their voltage and current specifications.

7.1.9 Voltage output

Describes the voltage output for controlling digital inputs and external elements.

8 Operation of the Control

8.1 Operation without operator

Describes how to operate the COMBIVERT using a special HSP5 cable and software.

8.2 Operation with digital operator

Explains the use of the digital operator for local control and parameterization.

8.2.1 Keyboard operation

Details keyboard operation for parameter navigation, value changes, and error resetting.

8.3 Interface operator

Details the interface operator's functionality and its extensions.

8.3.1 Description of the diagnostic and parameter interface X6B

Explains the HSP5 interface (X6B) for diagnostic and programming via PC.

8.3.2 Description of the RS232/485 interface X6C

Describes the RS232/485 interface X6C, including pin assignments and signal meanings.

8.3.4 Connection of the RS485 interface

Provides instructions for connecting via RS485 interface to prevent malfunctions.

9 Dimensioning

9.1 Dimensioning instructions

Provides guidance on dimensioning the COMBIVERT F5 AIC based on input current and voltage.

9.2 Technical data of COMBIVERT drive converters

Lists technical data for COMBIVERT drive converters, including precharging and charging currents.

9.3 Technical data of the COMBIVERT F5 AIC devices

Presents specific technical data for COMBIVERT F5 AIC devices, including charging currents.

10 Cooling System

10.1 Installation of liquid-cooled devices

Covers installation procedures and requirements for liquid-cooled drive converters.

10.1.1 Heat sink and operating pressure

Specifies design systems, materials, max operating pressure, and connecting ducts.

10.1.2 Materials in the cooling circuit

Discusses material selection for the cooling circuit to prevent corrosion and pitting.

10.1.3 Requirements on the coolant

Details standards, pH value, abrasive substances, and water types for coolant.

10.1.4 Coolant temperature

Addresses maximum flow and overheat temperatures, and their relation to technical data.

10.1.5 Connection to the cooling system

Provides instructions for connecting the coolant circuit, emphasizing flow direction and tightness.

10.1.5.1 Pressure drop of the heat sink depending on the flow rate

Shows a diagram illustrating pressure drop based on flow rate for different module configurations.

10.1.5.2 Connection scheme for a cooling circuit (series connection)

Presents connection schemes for master/slave and master/slave/slave systems in series.

10.1.5.3 Volume flow in dependence of the heat power dissipation and temperature difference

Displays a graph relating volume flow to heat dissipation and temperature difference.

10.1.5.4 Connection scheme for a cooling circuit (parallel connection)

Illustrates a parallel connection scheme for the cooling circuit.

10.1.6 Decommissioning

Describes the process for emptying the cooling circuit for longer periods of inactivity.

STANDARDS FOR DRIVE CONVERTERS/CONTROL CABINETS

Product standards that apply directly to the drive converter

Lists product standards directly applicable to the drive converter, e.g., EN61800 series.

Basic standards to which drive converter standards refer directly

Lists basic standards referenced by drive converter standards, e.g., EMC and insulation coordination.

Standards that are used in the environment of the drive converter

Lists standards relevant to the installation environment, such as electrical installations and safety.

11 Revision History

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