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KEB COMBIVERT F3

KEB COMBIVERT F3
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Table of Contents

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KEB COMBIVERT F3 Specifications

General IconGeneral
SeriesCOMBIVERT F3
CategoryInverter
Protection ClassIP20
Enclosure RatingIP20
Protection FeaturesOvercurrent, overvoltage, undervoltage, overtemperature, short circuit
Communication InterfacesCANopen
Cooling MethodFan-cooled
Humidity< 95% relative humidity, non-condensing

Summary

Safety Warnings

Capacitor Discharge Time

Notice capacitor discharge time before working on the unit.

Braking Resistor Safety

Braking resistor must be installed fire-resistant and safe from touch.

General Information and Connection

General Information

Check for transport damage, warranty conditions, and short circuit proof.

Connection Instructions

Guidelines for installation personnel, regulations, cable handling, and voltage.

Electrical Protection and Motor Protection

Fault Current - Protective Switch (FI)

Compatibility and regulations for using FI switches with inverters.

Motor Protection

Overview of PTC evaluation and motor protective switches/relays.

Operating and Noise Suppression

Operating Instructions

Guidelines for safe operation, switching, and speed search.

Noise Suppression of Frequency Inverter

Measures for improving reliability using filters and proper wiring.

Installation and Ambient Conditions

Noise Suppression of Electric Plants

Measures to reduce interference pulses affecting electric plants.

Installation of KEB COMBIVERT

Requirements for ambient conditions like temperature and humidity.

Installation Instructions

Enclosure Installation & Clearance

Guidelines for installing the inverter in a cabinet with required clearances.

Orientation, Cooling & Proximity Interference

Requirements for vertical installation, cooling, and managing nearby interference sources.

Control Cabinet Installation

Ventilation & Airflow Data

Diagrams and data for airflow and cabinet cut-outs for cooling.

Cabinet Surface Data

Table detailing cabinet surface area required per inverter.

Motor Performance

Load Capacity Curves

Graphs illustrating load capacity based on motor type and frequency.

Power Curves

Descriptions of power curves for different motor types and operating conditions.

Technical Data 200 V Class

Output Ratings & Electrical Specifications

Table of output capacity, current, voltage, frequency, and fuses.

Altitude Derating & Fuse Safety

Power reduction for altitude and safety for fuse replacement.

Technical Data 400 V Class

Output Ratings & Electrical Specifications

Table of output capacity, current, voltage, frequency, and fuses.

Altitude Derating & Fuse Safety

Power reduction for altitude and safety for fuse replacement.

Technical Data 400 V Class (Continued)

Output Ratings & Electrical Specifications (Larger Models)

Data for larger 400V models including output and electrical specifications.

Altitude Derating & Fuse Safety

Power reduction for altitude and safety for fuse replacement for larger models.

Dimension Data

200 V Class Dimensions

Diagrams and table for physical dimensions of 200V class inverters.

400 V Class Dimensions

Diagrams and table for physical dimensions of 400V class inverters.

Connection

Earthing

Instructions for proper earthing of the inverter and associated cables.

Power Circuit

Wiring Diagram 200 V Class (Sizes 13-14)

Schematic for power circuit connections for 200V class, sizes 13-14.

Power Circuit

Wiring Diagram 200 V Class (Sizes 15-18)

Schematic for power circuit connections for 200V class, sizes 15-18.

Power Circuit

Wiring Diagram 400 V Class (Sizes 07-14)

Schematic for power circuit connections for 400V class, sizes 07-14.

Power Circuit

Wiring Diagram 400 V Class (Sizes 15-16)

Schematic for power circuit connections for 400V class, sizes 15-16.

Input Voltage Selection

Diagram illustrating options for selecting input voltage.

Power Circuit

Wiring Diagram 400 V Class (Sizes 17-21)

Schematic for power circuit connections for 400V class, sizes 17-21.

Input Voltage Selection

Diagram illustrating options for selecting input voltage.

Control Circuit

Operator Layout & Operation

Diagram of operator layout and description of its functions.

Digital Operator Functions

Detailed explanation of the digital operator's capabilities and usage.

Terminal Strip Layout

Diagram showing terminal assignments for the control board connections.

Control Circuit

Terminal Functions Table

Comprehensive table detailing terminal functions, signals, and specifications.

Operator Controls

Operator Diagram & Key Labels

Labeled diagram identifying each control on the digital operator.

Operator Functions

LED Indicators

Explanation of the status indicated by each LED on the operator.

Button Functions

Description of the operational purpose of each button on the operator.

Switch Functions

Explanation of the functions performed by the change-over buttons.

Display Elements

Explanation of the 5-digit LED display and its readouts.

Digital Operator Modes

Drive Mode Operation

Operation, set-point adjustment, and status probe in Drive Mode.

Program Mode Adaptation

Parameter adaptation for different application conditions.

Monitor Mode Status

Monitoring of frequency, current, and voltage at the output.

Error Indicator Mode

Display of faults for the purpose of evaluation.

Starting in Drive-Mode

Basic Operation Sequence

Step-by-step guide for starting the inverter in Drive-Mode.

Digital Operator in Drive-Mode

Drive-Mode LED Status

Operator status indicated by LED illumination in Drive-Mode.

Entering Drive-Mode

Procedure to switch to Drive-Mode using the PRGM/DRIVE key.

Drive-Mode Menu Diagram

Initial Error Display Flow

Flowchart detailing the error display after initial power-on.

Set-point Value Display Flow

Flowchart for displaying and adjusting set-point values.

Actual Value Display Flow

Flowchart for displaying the actual output frequency.

Output Current Display Flow

Flowchart for displaying the actual output current.

Error Display Flow

Flowchart for displaying error messages.

Drive-Mode Menu Details

Error Display After Switch-on

Explanation of initial error display and subsequent operation.

Set-point Value Display & Adjustment

How to view and adjust set-point values using operator keys.

Actual Value Display

Explanation of the actual output frequency display.

Output Current Display

Explanation of the actual output current display.

Error Display

Explanation of error display after last switch-off.

Un-Parameter (Monitor)

Un-Parameter List

Table of Un-Parameters with display, example, and unit.

Parameter Examples

Sn-15 to Sn-18 Usage Example

Example diagram showing how Sn-15 to Sn-18 parameters control functions.

An-Parameter

Set-point Value Settings

Table of An-Parameters for preset frequencies and their settings.

Parameter Sn-04 Sn-19 Influence

Explanation of how Sn-04 and Sn-19 affect An-Parameter settings.

bn-Parameter

bn-Parameter Table

Table of bn-Parameters with range and factory setting.

bn-01 to bn-04 Descriptions

Description of acceleration/deceleration time parameters.

bn-Parameter Details

Set-point Value Amplification Graphs

Graphs showing set-point value amplification based on voltage/current.

Set-point Bias Voltage Graphs

Graphs showing set-point bias voltage adjustment.

Automatic Boost Adaptation

Explanation of automatic adaptation for output voltage changes.

bn-Parameter Details (Continued)

Slip Compensation

Explanation of slip compensation for torque fluctuations.

Power-saving Function

How to activate and use the power-saving function.

Type of Monitor Display

Explanation of different monitor display modes.

bn-Parameter Details (Continued)

Analog Output Voltage Setting

Setting the output voltage for multi-function analog output.

Analog Output Notes

Notes on analog output behavior in Program-Mode.

Program-Mode

Entering Program-Mode

Procedure to enter Program-Mode using the PRGM key.

Parameter Navigation Flowchart

Flowchart for navigating through An, bn, Sn, Cn parameter groups.

Sn-Parameter (Overview)

Sn-01: Factory Setting

Description of Sn-01 parameter: factory set, non-editable.

Sn-02: Uf Characteristic Selection

Description of 16 selectable U/f characteristics.

Sn-03: Write Protection

Setting write protection for An, bn, Sn, Cn parameters.

Sn-04: Input Method

Selecting set-point value input method (operator or external).

Sn-04: Stopping Method

Selecting stop methods like run-down, DC-braking.

Sn-Parameter (Continued)

Sn-05: Stop Key Function

Setting the behavior of the stop key on the operator.

Sn-05: Reverse Rotation

Permitting or prohibiting reverse rotational direction.

Sn-05: Digital Filter

Activating or deactivating the digital filter for control inputs.

Sn-05: Analog Output

Configuring analog output for frequency or current.

Sn-06: S-curve Characteristic

Setting S-curve characteristics for ACC/DEC.

Sn-06: Set-point Inversion

Inverting set-point value behavior.

Sn-06: Set-point Interruption

Defining behavior when set-point value is interrupted.

Sn-Parameter (Continued)

Sn-07: Overload Detection

Configuration of overload detection and its response.

Sn-08: Options

Parameter reserved for options.

Sn-09: No Function

Parameter reserved for 'No Function'.

Sn-Parameter (Continued)

Sn-10: Stall-Function

Configuring stall function behavior and deceleration times.

Sn-11: Braking Resistor Protection

Enabling electronic overheating protection for the braking resistor.

Sn-11: Fault Relay Function

Defining fault relay operation during auto-reset/restart.

Sn-11: Power Failure Detection

Configuring inverter response to power failures.

Sn-Parameter (Continued)

Sn-12: External Fault Input

Configuring behavior of external fault signal input.

Sn-14: Motor Protective Function

Enabling motor protection for standard motors.

Sn-15 to Sn-18: Multi-function Terminals

Assignment of multi-function terminals.

Sn-Parameter (Continued)

Sn-19 to Sn-22: Multi-function InputsOutputs

Configuration of analog multi-function inputs and outputs.

Sn-25, Sn-26: Multi-function Outputs

Configuration of open-collector multi-function outputs.

Sn-27, Sn-28: Options

Parameters related to optional modules.

Sn-Parameter Descriptions

Sn-01: Parameter Setting

Description of Sn-01 parameter: factory set, non-editable.

Sn-02: Uf Characteristic Selection

Description of 16 selectable U/f characteristics.

Boost Characteristics Usage

Guidance on when to use characteristics with increased boost.

Uf Characteristic Diagrams

Characteristic Diagrams A, B, C, D

Graphical representation of various U/f characteristics.

Sn-03 and Sn-04 Parameter Descriptions

Sn-03: Write Protection

Configuration of parameter write protection.

Sn-04: Digit Settings

Digit settings for parameter Sn-04 (stopping method, operator control).

Sn-04 Parameter Descriptions

Sn-04: Stopping Method (DEC Ramp)

How Sn-04 setting 00 controls deceleration via DEC ramp.

Sn-04: Stopping Method (Motor Run-out)

How Sn-04 setting 01 controls motor run-out.

Sn-04: Stopping Method (DC-Braking)

How Sn-04 setting 10 controls DC-braking.

Sn-04: Stopping Method (Time Lock)

How Sn-04 setting 11 controls deceleration with time lock.

Sn-05 Parameter Descriptions

Sn-05: Stop Key Operation

Behavior of the stop key on the operator.

Sn-05: Reverse Rotation

Permitting or prohibiting reverse rotational direction.

Sn-05: Digital Filter

Activating or deactivating the digital filter for control inputs.

Sn-05: Analog Output

Configuring analog output for frequency or current.

Sn-06 Parameter Descriptions

Sn-06: S-curve Characteristics

Setting S-curve characteristics for ACC/DEC.

Sn-06: Set-point Inversion

Inverting set-point value behavior.

Sn-06: Set-point Interruption

Defining behavior when set-point value is interrupted.

Sn-07 Parameter Descriptions

Sn-07: Overload Registration

Configuration of overload registration and its response.

Sn-08: Options

Parameter reserved for options.

Sn-09: No Function

Parameter reserved for 'No Function'.

Sn-07 Parameter Descriptions (Continued)

Sn-07: Overload Registration Settings

Details on overload registration modes and their effects.

Sn-08: Options

Parameter description for optional modules.

Sn-09: No Function

Parameter description for 'No Function'.

Sn-10 Parameter Descriptions

Sn-10: LA-Stop Function

LA-Stop function for overcurrent protection during acceleration.

Sn-10: LD-Stop Function

LD-Stop function for overvoltage protection during deceleration.

Sn-10 Parameter Descriptions (Continued)

Sn-10: Stall-Function

Stall-function protects against overload during constant speed.

Sn-10: Stall-DEC-Time

Setting deceleration time for stall function.

Sn-11 Parameter Descriptions

Sn-11: Braking Resistor Protection

Electronic overheating protection for braking resistor.

Note on Braking Transistor Response

Response threshold depends on input voltage; potential issues listed.

Sn-11 Parameter Descriptions (Continued)

Sn-11: Fault Relay

Fault relay switching behavior during auto-reset/restart.

Sn-11: Power Failure Detection

Inverter response to short-time power failures.

Sn-12 Parameter Descriptions

Sn-12: External Fault Input

Configuring behavior of external fault signal input.

Sn-12: External Fault Input Evaluation

Constant or Run-Mode evaluation of external fault input.

Sn-12 Parameter Descriptions (Continued)

Sn-12: Behavior in Case of External Fault

Deceleration or continuation based on external faults.

Sn-14 Parameter Descriptions

Sn-14: Motor Protective Function Active

Enabling motor protection for standard motors.

Sn-14: Motor Protective Function Type

Selecting protection for self-cooling or fan-cooled motors.

Motor Data Adjustment

Adjusting motor current (Cn-09) if non-standard motors are used.

Sn-15 to Sn-18: Multi-Function Inputs

Sn-15 to Sn-18: Parameter Programming

Table of values for programming multi-function inputs.

Sn-15: FWDREV Selection

Selecting forward/reverse operation via terminal 5.

Sn-15: PresettingOperator Control

Switching between preset values and operator input.

Sn-15: OptionInverter Preset

Switching between option preset and inverter preset.

Sn-15: Multi-Step Speed Selection

Selecting multi-step speed settings.

Sn-15: Jog Frequency

Setting jog frequency via An-09.

Sn-15: ACCDEC Selection

Switching between ACC1/DEC1 and ACC2/DEC2.

Sn-15: External Control Inhibition

Using terminal for external control inhibition.

Sn-15: ACCDEC Stop

Stopping ramps during signal duration.

Sn-15: OH-Alarm

Behavior on OH-Alarm display.

Sn-15 to Sn-18: Multi-Function Input Programming

Sn-15: 2 nd Set-point Value Input

Activating the 2nd set-point value input via terminal 16.

Sn-15: Reserve

Reserve parameter.

Sn-15: External Fault Inputs

Configuring behavior for external fault inputs.

Sn-15: DC-Braking

Activating DC-braking function.

Sn-15: Speed-Search 1

Starting with maximum frequency for Speed-Search 1.

Sn-15: Speed-Search 2

Starting with REF-frequency for Speed-Search 2.

Sn-15: Power-saving Function

Activating the power-saving function.

Sn-15: External Control Inhibition with Speed Search

Using external control inhibition with speed search.

Error Code OPE03 Explanation

Conditions leading to OPE03 error code.

Sn-15 to Sn-18: Function Assignments

Sn-15: FWDREV Operation

Operating inverter in 3-switch operation with FWD/REV selection.

Sn-15: PresettingOperator Control

Switching between preset values and operator input.

Sn-15: OptionInverter Preset

Switching between option preset and inverter preset.

Sn-15: Multi-Step SpeedJog Function

Using inputs for multi-step speed and jog functions.

Sn-15: ACCDEC Selection

Choosing between ACC1/DEC1 and ACC2/DEC2.

Sn-15 Parameter Details

Sn-15: External Fault Input Behavior

How Sn-15 digit settings affect external fault input behavior.

Sn-15: Primary Fault Priority

Priority of faults in case of simultaneous faults.

Sn-15: Secondary Faults

Behavior of secondary faults.

Sn-15 Parameter Details (Continued)

Sn-15: External Fault Behavior

Deceleration or continuation based on external faults.

Sn-15 Parameter Details (Continued)

Sn-15: Multi-Function Analog Input

Configuring multi-function analog input terminal 16.

Sn-15: Set-point Value Settings

Adjusting set-point values and their amplification.

Sn-20 to Sn-22: Multi-Function Outputs

Sn-20: Run-Signal

Output signal indicating inverter run status.

Sn-21: Set valueComparator

Comparator for set-point value and actual frequency.

Sn-22: Frequency-dependent Signal

Output signal dependent on frequency.

Sn-20 to Sn-22: Output Signal Descriptions

Sn-20: Run-Signal

Output signal closed during Run-phase.

Sn-21: Low-Speed-Signal

Output signal closed when frequency is below fmin.

Sn-22: Set valueComparator

Output signal closed when actual frequency is within set-point range.

Sn-22: Frequency-dependent Signal

Output signal closed when actual frequency is within set-point range.

Sn-22: Frequency-dependent Signal

Output signal closed when actual frequency is outside set-point range.

Sn-06: Operating Signal

Output signal closed when inverter is ready and no malfunction.

Sn-07: UP-Signal

Output signal closed when undervoltage is detected.

Sn-08: Base-Block-Signal

Output signal closed during disconnection of power modules.

Sn-09: Set-point Value Signal

Output signal based on set-point value source.

Sn-0 A: Control Signals

Control signals based on operator or external input.

Sn-0 B: Overload Signal

Output signal indicating detected overload.

Sn-0 C: No Set-point Value

Output signal for missing set-point value.

Sn-0 D: Braking Module Fault

Output signal for braking resistor or transistor fault.

Sn-0 E: General Fault Signal

Output signal for faults that stop operation.

Cn-Parameter

Cn-01: Input Voltage

Setting the input voltage for the inverter.

Cn-02 to Cn-08: Uf Characteristic

Parameters for U/f characteristic selection and voltage calculation.

Cn-Parameter (Continued)

Cn-19: Fade-out Range

Setting the fade-out range for carrier frequency.

Cn-20: Display Mode

Selecting display modes for frequency and speed.

Cn-21: Frequency-dependent Signal

Adjustable frequencies for multi-function outputs.

Cn-22: Detecting Range

Setting the range for switching frequencies.

Cn-23, Cn-24: Carrier Frequency

Setting upper and lower carrier frequencies.

Cn-25: Carrier Frequency Amplification

Amplification factor for carrier frequency.

Cn-26: Overload Registration

Setting the threshold for overload registration.

Cn-27: Overload Tripping Time

Setting the time for overload tripping.

Cn-28: LA-Stop-Level

Setting the LA-Stop level for current limitation.

Cn-29: LA-Stop Limitation

Limiting the LA-Stop level.

Cn-30: Stall-Function Level

Setting the stall function level for overload protection.

Cn-31 to Cn-33: Standard Motor Parameters

Factory settings for standard motors.

Cn-34: Motor no-load Current

Setting motor no-load current.

Cn-35: Slip-compensation delay

Setting delay for slip compensation.

Cn-36: Automatic Restart

Configuring automatic restart behavior.

Cn-37: UP Tripping Time

Setting tripping time for power failure detection.

Cn-Parameter (Continued)

Cn-38: Speed-Search Interrupting Current

Setting current for Speed-Search activation.

Cn-39: Speed-Search DEC-Time

Setting deceleration time for Speed-Search.

Cn-40: Minimum Base-Block-Time

Setting minimum base-block time to deexcite motor.

Cn-41: Uf Characteristic during Speed-Search

Adjusting U/f characteristic proportionally for Speed-Search.

Cn-42: Voltage Return Time

Setting time for voltage return to normal U/f characteristic.

Parameter Descriptions

Cn-14: Set-point Value, Upper Limit

Setting the upper limit for set-point value.

Cn-15: Set-point Value, Lower Limit

Setting the lower limit for set-point value.

Cn-16 to Cn-18: Resonance Frequency Fade-out

Setting resonance frequencies for fade-out.

Cn-19: Fade-out Range

Setting the extent of the fade-out range.

Cn-20 to Cn-22 Parameter Descriptions

Cn-20: Display Mode

Selecting display modes for frequency input/display.

Cn-21: Frequency-dependent Signal

Adjustable frequencies for multi-function outputs.

Cn-22: Detecting Range

Setting the range for switching frequencies.

Cn Parameter Descriptions (Continued)

Cn-23, Cn-24: Carrier Frequency

Setting upper and lower carrier frequencies.

Cn-25: Carrier Frequency Amplification

Amplification factor for carrier frequency.

Cn-26: Overload Registration

Setting the switching threshold for overload registration.

Cn-27: Overload Tripping Time

Determining the time period of overload tripping.

Cn-28: LA-Stop-Level

Setting the LA-Stop level for current limitation.

Cn-29: LA-Stop Limitation

Limiting the LA-Stop level.

Cn-30: Stall-Function Level

Setting the stall function level for overload protection.

Cn-31 to Cn-33: Standard Motor Parameters

Factory settings for standard motors.

Cn-34: Motor no-load Current

Setting motor no-load current.

Cn-35: Slip-compensation delay

Setting delay for slip compensation.

Cn Parameter Descriptions (Continued)

Cn-30: Stall-Function Level

Setting stall function level for overload protection.

Cn-31 to Cn-33: Standard Motor Parameters

Factory settings for standard motors.

Cn-34: Motor no-load Current

Setting motor no-load current.

Cn-35: Slip-compensation delay

Setting delay for slip compensation.

Cn Parameter Descriptions (Continued)

Cn-36: Automatic Restart

Configuring automatic restart behavior.

Cn-37: UP Tripping Time

Setting tripping time for power failure detection.

Cn-38: Speed-Search Interrupting Current

Setting current for Speed-Search activation.

Cn-39: Speed-Search DEC-Time

Setting deceleration time for Speed-Search.

Cn-40: Minimum Base-Block-Time

Setting minimum base-block time to deexcite motor.

Cn-41: Uf Characteristic during Speed-Search

Adjusting U/f characteristic proportionally for Speed-Search.

Cn-42: Voltage Return Time

Setting time for voltage return to normal U/f characteristic.

Parameter Descriptions (Continued)

Cn-37: UP Tripping Time

Setting time before power failure is detected.

Cn-38: Speed-Search Interrupting Current

Setting current for Speed-Search activation.

Cn-39: Speed-Search DEC-Time

Setting deceleration time for Speed-Search.

Cn-40: Minimum Base-Block-Time

Setting minimum base-block time to deexcite motor.

Cn-41: Uf Characteristic during Speed-Search

Adjusting U/f characteristic proportionally for Speed-Search.

Cn-42: Voltage Return Time

Setting time for voltage return to normal U/f characteristic.

Error Functions

Common Causes of Errors

Incorrect settings, poor connections, or vibration causing loose cables.

Electromagnetic Interference

Check shielding, consider filters for errors during large consumer use.

Safety Before Manipulation

Disconnect power and wait 15 minutes before working on the unit.

Error Message Table

Table to systematically locate error sources.

Contacting KEB Support

Contact KEB with unit/motor data if troubleshooting fails.

Error Messages and Causes

Undervoltage (U L)

Displays undervoltage in the control circuit.

Overcurrent (OC)

Output current exceeds 200% of rated current.

Overvoltage (OV)

Intermediate circuit voltage exceeds limits.

Troubleshooting Common Causes

Input Voltage and Wiring Issues

Check input lines, voltage supply, and wiring.

ACCDEC Times and Motor Issues

Check ACC/DEC times, motor switching, short circuits, or large motors.

Input Voltage and DEC Time Issues

Check high input voltage or short DEC time.

Repeated Faults and External Interference

Address repeated OC/OL2 faults and external interference.

Error Display Codes

Overheating (OH)

Heat sink temperature rises above 90°C.

Overload (OL1, OL2, OL3)

Motor protection relay trips or overload detected.

GTR-7 Fault

Fault detected in braking transistor.

External Terminal Faults (EF3, EF8)

Fault detected at corresponding input terminal.

Control Communication Error (CPF00, CPF20)

Transmission error within control or components.

Troubleshooting Common Issues

Fan and Filter Issues

Replace fan, clean filter for overheating.

Uf Characteristic and MotorInverter Data

Check U/f characteristic and motor/inverter data for overload relation.

Machine Overload and Overload Value (Cn-26)

Check machine, increase overload value if necessary.

Braking Resistor Issues

Check braking resistor value, duty cycle, or exchange.

Wiring and Input Condition (Un-07)

Check wiring and input conditions for failure cause.

Plug Connection and Power-On-Reset

Check plugs, perform power-on-reset.

Troubleshooting Specific Errors

Inadmissible Parameters (OPEN, OPE11)

Error due to incorrect parameter programming.

FWDREV Simultaneously (66)

FWD and REV commands given simultaneously.

External Base-Block Signal

External base-block signal causes power module disconnection.

No fmax Output Frequency

Inverter output frequency reduced after reaching fmax.

Troubleshooting Common Causes (Continued)

Incorrect Parameter SequenceValues

Check and correct parameters based on value table.

Incorrect Command SequenceActivation

Check activation and parameters Sn-15 to Sn-18.

Parameter Sn-15 to Sn-18 Value Error

Check and adjust specific Sn-15 to Sn-18 parameter values.

Low Uref, StallLA-Stop Active

Check reference signal, adjust levels, or reduce load.

Selection of Braking Resistor

Braking Resistor Availability

Various resistors available, select based on application.

Braking Time Calculation

Steps to determine desired braking time.

Braking Module Requirement

Use module if desired braking time is shorter than calculated minimum.

Braking Torque Calculation

Calculate braking torque considering load torque.

Peak Braking Power Calculation

Calculate peak power for the worst-case scenario.

Braking Resistor Selection Criteria

Select resistor based on peak power and duty cycle (ED).

Resistor Usage Restrictions

Resistors usable only for listed sizes; do not exceed cyclic duration factor.

Braking Time Verification

Check if module achieves desired braking time.

Braking Torque Restriction

Braking torque must not exceed 1.5x rated motor torque.

Braking Calculations and Formulas

Braking Time Without Module Formula

Formula for calculating braking time without a braking module.

Braking Torque Formula

Formula for calculating braking torque.

Peak Braking Power Formula

Formula for calculating peak braking power.

Braking Time With Module Formula

Formula for calculating braking time with a braking module.

Variable K Values

Values of K based on motor power for calculations.

Cyclic Duration Factor (ED)

ED Calculation for tZ = 120 s

Formula for calculating ED when cycle time is 120s or less.

ED Calculation for tZ 120 s

Formula for calculating ED when cycle time is over 120s.

Structure of Part Number

Explanation of how the article number codes are structured.

Part Number Breakdown

Explanation of the part number coding system.

Technical Data Braking Resistor

200 V Class Resistor Data

Table of article numbers, resistance, power, and compatibility for 200V class.

400 V Class Resistor Data

Table of article numbers, resistance, power, and compatibility for 400V class.

Peak Braking Power Note

Note on short-time peak braking power and dimensioning.

GTR Unit Configuration

Information on parallel connection of GTR units for larger sizes.

Dimensions Braking Resistor

200 V Class Resistor Dimensions

Diagrams and table for physical dimensions of 200V class braking resistors.

400 V Class Resistor Dimensions

Diagrams and table for physical dimensions of 400V class braking resistors.

External GTR 7

GTR 7 Specifications

Table of article numbers, voltage class, and dimensions for GTR 7.

GTR 7 Diagram

Dimensional drawing of the external GTR 7 unit.

Connection of Braking Resistor and GTR 7

External Braking Module Connection

Wiring diagram for external braking module connection.

Braking Resistor Without Overcurrent Relay

Wiring diagram for braking resistor without overcurrent relay.

Braking Resistor With Overcurrent Relay

Wiring diagram for braking resistor with overcurrent relay.

Voltage Adaptation

Voltage adaptation is necessary prior to starting.

Mains Filter

Mains Filter Purpose

Filters mains voltage to protect against malfunctions from large consumers.

RC Filter Recommendation

Use RC filter for small inductive consumers.

Mains Filter Schematic

Schematic diagram of the KEB Mains Filter.

Radio Interference Voltage Filter

Filter Purpose and Standards

Reduces interference from frequency inverter per DIN standards.

Filter Usage Recommendations

Use shielded/twisted cables, good grounding, install in steel cabinet.

Radio Interference Voltage Filter Schematic

Schematic diagram of the KEB Radio Interference Voltage Filter.

Accessories

Accessory Options

Description of accessory options available for different applications.

Checking the Power Circuit

General Precautions

Attempted repair by unauthorized personnel voids the guarantee.

Measurement Procedures

All measurements require an analog multimeter.

Checking the Power Circuit (Continued)

Checking the Rectifier

Check rectifier for deviations; short circuit can damage module.

Checking the Power Modules

Check power modules for deviations; exchange if necessary.

Checking the Fuses

Check fuses for continuity; replace if defective.

Checking the Power Circuit (Continued)

Checking the Fuses

Check fuses for continuity; replace if defective.

General Information and Disclaimers

Quality and Performance Inspections

Products undergo multiple quality inspections before delivery.

Warranty and Returns

Return unit with invoice number, delivery date, and fault cause.

Responsibility for Failures

No responsibility accepted for failures due to misuse or storage.

Technical Changes and Copyright

Technical changes reserved; reproduction prohibited.

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