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Kelly KEB Series - User Manual

Kelly KEB Series
15 pages
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Kelly Ebike Brushless DC Motor Controller Users Manual V 3.3
Kelly KEB Brushless Motor
Controller User’s Manual
Devices Supported:
KEB48220
KEB48221
KEB48300
KEB48301
KEB48400
KEB48401
KEB48600
KEB48601
KEB72330
KEB72331
KEB72450
KEB72451
KEB72600
KEB72601
KEB72800
KEB72801X
Rev.3.3
Mar. 2011
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Kelly KEB Series Specifications

General IconGeneral
BrandKelly
ModelKEB Series
CategoryController
LanguageEnglish

Summary

Chapter 1 Introduction

1.1 Overview

Introduces the Kelly ebike brushless DC motor controllers' features, installation, and maintenance. Read carefully before use.

Chapter 2 Main Features and Specifications

2.1 General Functions

Details fault detection, voltage monitoring, current control, temperature protection, and input/output configurations.

2.2 Features

Highlights design aspects like microprocessor intelligence, synchronous rectification, electronic reversing, and rugged construction.

2.3 Specifications

Lists technical parameters such as frequency of operation, standby current, sensor supply, and operating voltage range.

2.4 Models

Explains the naming conventions for Kelly KEB motor controller models, breaking down component identification.

Chapter 3 Wiring and Installation

3.1 Mounting the Controller

Provides guidelines for physically mounting the controller to ensure proper heat dissipation and protection from contaminants.

3.2 Connections

Covers the electrical connections required for the controller, including front panel interfaces and J2 pin definitions.

3.2.1 Front Panel Connections

Details the physical connection points on the front panel, including metal bars and a 14-pin connector.

J2 Pin Definition

Lists the function of each pin within the J2 connector, crucial for system integration.

3.2.2 Standard Wiring

Illustrates the standard wiring diagram for the KEB controller, showing connections to motor, battery, and controls.

3.2.3 Communication Port

Explains the RS232 port functionality for computer communication, calibration, and configuration.

3.3 Installation Check List

Outlines essential checkout procedures to be completed before operating the vehicle, ensuring correct installation.

Chapter 4 Maintenance

4.1 Cleaning

Recommends periodic external cleaning procedures, including power disconnection and capacitor discharge.

4.2 Configuration

Details how to configure the controller using a host computer via RS232 or USB port and software.

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