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General| Welding Process | MIG/MAG, TIG, MMA |
|---|---|
| Input Voltage | 3 x 400 V |
| Input Current | 16 A |
| Wire Diameter | 0.6 - 1.2 mm |
| Protection Class | IP23 |
| Power Supply | 3-phase |
| Duty Cycle | 60% |
| Duty Cycle (Alternative) | 100% |
| Standards | EN 60974-1 |
Overview of the operating manual's purpose, safety, and product information.
Details about the Kempact RA welding machines and their suitability for industrial use.
Highlights innovative features and capabilities of the Kempact RA family, including adaptive models.
Explains the welding circuit, wire feeding, and arc establishment process.
Instructions for unpacking the machine, checking contents, and handling packaging material.
Guidelines for placing the machine in a suitable environment and location for safe operation.
Information on harmonic currents and compliance with IEC 61000-3-12 for various Kempact models.
Details on locating the unit's serial number for identification, ordering, and maintenance.
Diagram and labeling of the main components of the Kempact RA welding machine.
Instructions for connecting the mains power cable and welding gun to the machine.
Step-by-step guide for safely moving the welding machine with or without a gas cylinder.
Guidance on selecting appropriate filler wire types and ensuring compatibility with machine settings.
Procedure for correctly mounting and securing the filler wire spool onto the machine.
Instructions for adjusting the spool brake force to prevent wire uncoiling and ensure smooth feeding.
Detailed steps for pushing filler wire through the liner and into the feed mechanism.
Instructions for connecting the welding gun to the machine's Euro adapter socket.
Guidance on adjusting feed roll pressure for optimal wire feeding and preventing damage.
Details on selecting and fitting correct wire guide tubes and feed rolls for different wire types.
Step-by-step instructions for replacing wire feed rolls for different wire sizes or types.
Procedure for reversing the machine's polarity for specific filler wire types.
Recommendations for filter cassette installation and maintenance in dusty conditions.
Explanation of functions and controls on the standard (R) model control panel.
How to adjust welding dynamics for arc characteristics and welding results.
Adjusting the speed of filler wire delivery to the welding arc.
Adjusting the output voltage for the welding arc.
Setting shielding gas type (CO2 or mixed) for different welding applications.
Using the spot and cycle arc timer for precise weld durations.
Selecting between 2-step and 4-step trigger modes for welding gun operation.
Switching between MIG/MAG and HOT SPOT welding modes.
Overview of the illuminated display for welding values and settings.
Indicates when the machine has overheated and will resume operation after cooling.
Signals when the wire delivery system needs maintenance or cleaning.
Explanation of functions and controls on the Adaptive (A) model control panel.
Adjusting welding dynamics for arc characteristics and welding results.
Adjusting wire feed speed or power in adaptive mode.
Adjusting voltage or arc length in adaptive mode.
Using the spot and cycle arc timer for precise weld durations.
Selecting between 2-step and 4-step trigger modes for welding gun operation.
Switching between MANUAL, AUTOMATIC, or HOT SPOT welding modes.
Overview of the illuminated display for welding values and settings.
Indicates when the machine has overheated and will resume operation after cooling.
Signals when the wire delivery system needs maintenance or cleaning.
Indicates that the post gas function is active.
Selecting material type or toggling display between Amps and m/min.
Selecting the correct filler wire diameter in adaptive mode.
Selecting shielding gas or adjusting post gas function in adaptive mode.
Activating the crater fill function for controlled weld termination.
Storing and recalling welding parameters using the memory function.
Displaying material thickness and weld shape based on user input and adjustments.
Tables providing recommended settings for different material types, thicknesses, and gas mixes.
Safety precautions, preparation steps, and basic techniques for MIG/MAG welding.
Instructions for using the HOT SPOT function for localised heating applications.
Routine checks and cleaning procedures for maintaining the welding machine and gun.
List of spare parts for welding guns, including nozzles, tips, adapters, insulators, necks, and liners.
Guidance on identifying and rectifying common welding malfunctions and performance issues.
Indicates mains under voltage affecting welding; check supply quality.
Indicates voltage spikes or overvoltage that can damage the machine; check supply quality.
Wire feed motor drawing excessive current; check gun tip, liner, and feed mechanism.
General advice for unlisted error codes: contact service and report the code.
Part numbers for various Kempact models and configurations.
Part numbers for different FE series welding guns and their lengths.
References to pages detailing spare parts for welding guns and wire feed mechanisms.
Part numbers and specifications for earth return cables and clamps.
Part numbers for the shielding gas hose and particle filter.
Technical specifications for 1-phase Kempact models (181A, 251R, 251A).
Technical specifications for 3-phase Kempact models (253R, 253A, 323R, 323A).
Technical specifications for 3-phase MVU Kempact models (253 MVU, 323 MVU).
