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Kemppi KEMPACT 253R User Manual

Kemppi KEMPACT 253R
42 pages
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Operating manual
Käyttöohje
Bruksanvisning
Bruksanvisning
Brugsanvisning
Gebrauchsanweisung
Gebruiksaanwijzing
Manuel d’utilisation
Manual de instrucciones
Instrukcja obsługi
Инструкции по эксплуатации
操作手册
Manual de utilização
Manuale d’uso
EN
FI
SV
NO
DA
DE
NL
FR
ES
PL
RU
ZH
PT
IT
Kempact
251R, 253R, 323R, 181A, 251A, 253A, 323A

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Kemppi KEMPACT 253R Specifications

General IconGeneral
BrandKemppi
ModelKEMPACT 253R
CategoryWelding System
LanguageEnglish

Summary

Introduction to Kempact RA Welding

General Overview

Provides an overview of the welding equipment, its benefits, and the manual's purpose. Emphasizes safety.

Kempact RA Features and Capabilities

Details the Kempact RA welding machines' suitability for professional use, features, and innovative aspects.

Preparing the Welding Unit

Unpacking and Initial Checks

Instructions for unpacking the machine, checking contents, and preparing for use. Mentions recycling.

Machine Positioning and Environment

Guidance on placing the machine on a firm, level surface, ensuring adequate ventilation and protection from elements.

Electrical Distribution Network Compliance

Information on harmonic currents and compliance with IEC 61000-3-12 for various Kempact RA models.

Identifying the Serial Number

Explains the location and importance of the serial number for tracking and ordering spare parts or maintenance.

Machine Components and Connections

General View of the Machine

Diagram and labels identifying key components of the welding machine and its accessories.

Mains and Welding Cable Connections

Details on connecting the machine to the mains power and the welding gun, including safety notes.

Initial Setup and Wire Installation

Installing the Filler Wire

Guides on selecting appropriate filler materials and ensuring correct setup for various wire types.

Mounting the Wire Spool

Step-by-step instructions on how to securely mount and lock the filler wire spool onto the machine.

Adjusting Spool Brake Force

Explains how to adjust the spool brake force to prevent wire uncoiling and ensure smooth wire feeding.

Loading Wire to the Feed Mechanism

Detailed procedure for pushing the filler wire through the liner and feed rolls into the welding gun.

Welding Gun Configuration

Connecting the Welding Gun

Instructions for connecting the welding gun to the machine and ensuring proper installation for optimal performance.

Wire Feed System Adjustments

Setting Feed Roll Pressure

Guidance on adjusting feed roll pressure for smooth wire transfer, avoiding wire damage or slippage.

Wire Guide Tubes and Feed Roll Selection

Details on selecting and installing correct wire guide tubes and feed rolls for different wire types and sizes.

Wire Feed Roll Maintenance

Replacing Feed Rolls

Step-by-step guide for replacing feed rolls to match different filler wire sizes or types.

Welding Polarity and Environmental Care

Reversing Welding Polarity

Instructions for reversing polarity to match specific filler wire requirements. Includes notes on dusty environments.

Understanding Control Panels

Regular Control Panel Operations

Explanation of functions and controls on the standard (R) control panel for welding operations.

Adaptive Control Panel Features

Details on the functions and controls of the adaptive (A) control panel for advanced welding settings.

Parameter Guides for Welding

Reference tables providing recommended settings for different materials, thicknesses, and gas mixtures.

MIG/MAG Welding Processes

HOT SPOT Function Operation

Instructions for using the HOT SPOT function for localised heating and stress relieving applications.

Routine Maintenance and Troubleshooting

Daily Maintenance Procedures

Routine checks and cleaning procedures to ensure the machine operates efficiently and safely on a daily basis.

Welding Gun Spare Parts

List and identification of consumable spare parts for the welding gun, including part numbers.

Troubleshooting Welding Issues

Guides to identify and resolve common welding malfunctions and performance issues.

Storage and Equipment Disposal

Proper Storage of the Unit

Recommendations for storing the welding unit in a clean, dry place, protected from extreme temperatures and sun.

Environmentally Responsible Disposal

Information on environmentally responsible disposal of electrical equipment according to European directives.

Machine Error Code Diagnosis

Understanding Error Codes

Explanation of common error codes displayed by the machine and suggested actions for diagnosis.

Ordering Parts and Consumables

Ordering Codes and Part Numbers

Reference list of product codes and part numbers for ordering machines, welding guns, and consumables.

Technical Specifications

1-Phase Model Specifications

Detailed technical specifications for 1-phase Kempact welding machines, including electrical and physical data.

3-Phase Model Specifications

Detailed technical specifications for 3-phase Kempact welding machines, including electrical and physical data.

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