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Kemppi MasterCool 10 - User Manual

Kemppi MasterCool 10
27 pages
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MASTER
MLS™ 2500, 2503, 3500, 3503
MASTERTIG
MLS™ 3000, 3003, 4000, 4003
MASTERCOOL
10,12
Operation instructions english
Gebrauchsanweisung deutsch
Gebruiksaanwijzing nederlands
Manuel d’utilisation fraais
1910031E
0606

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Kemppi MasterCool 10 Specifications

General IconGeneral
Cooling Capacity10 l/min
Weight11 kg
Dimensions600 x 230 x 240 mm
Power Supply230 V, 50/60 Hz
Cooling power1000 W
Protection classIP2

Summary

PREFACE

1.1. Introduction to the Manual

General welcome and explanation of the manual's purpose and content.

1.2. Product Overview

Description of Master MLS and Mastertig MLS welding machines and their components.

1.3. Safe Operation Guidelines

Essential safety precautions to follow when using the welding equipment.

INSTALLATION

2.1-2.3. Initial Setup and Identification

Covers unpacking, locating the machine, serial number, and main parts.

2.5-2.6. Panel and Mains Connection

Steps for installing the function panel and connecting the machine to the power supply.

2.7-2.8. Cable and Cooling Unit Connections

Instructions for connecting welding cables and the cooling unit.

2.9. Shield Gas Setup

Guide for installing and using shield gas for TIG welding.

OPERATION

3.1. Welding Processes Explained

Overview of MMA, TIG, Synergetic Pulsed TIG, and Long Pulsed TIG welding.

3.2. Operation Functions Overview

Introduction to the machine's operational functions and controls.

3.2.1. Power Source Operation

Instructions on how to turn the power source on and off.

3.2.2. Function Panels Explained

Introduction to the various function panels available for the welding machines.

3.2.2.1. Indicator Lights and MEL Panel

Explanation of panel indicator lights and the MEL MMA welding panel.

3.2.2.3. MEX MMA Panel Functions

Details on the functions and controls of the MEX MMA welding panel.

3.2.2.4. MTL TIG Panel Functions

Basic functions of the MTL TIG welding panel.

MTL Panel Specific Operations

Detailed explanations of various functions specific to the MTL panel.

3.2.2.5. MTX TIG Panel Functions

Description of the MTX TIG welding panel and its pulsed TIG features.

MTX Panel Specific Operations

Explanation of synergetic quick pulse and long pulse operations on the MTX panel.

3.2.2.6. MTZ TIG Panel Functions

Overview of the MTZ TIG welding panel with pulsed TIG and Minilog.

MTZ Panel Minilog Function

Details on the Minilog operation for the MTZ panel.

3.2.2.7. MTM TIG Panel Functions

Description of the MTM TIG welding panel with pulsed TIG and memory.

MTM Panel Operations and Settings

Explanation of Minilog operation and saving welding settings on the MTM panel.

3.2.4. Adopting Saved Settings

Procedure for loading previously saved welding settings.

3.2.5. Remote Control and Memory Channels

Using remote controls and memory channels for settings.

3.2.6. Setup Functions

Configuration options for modifying panel functions.

3.2.7. Foot Pedal Control R11 F

Instructions for using the R11F foot pedal control.

3.3. Cooling Unit Operation

How to operate the Mastercool 10 and Mastercool 12 cooling units.

3.4. Machine Storage

Guidelines for storing the welding machine safely and correctly.

MAINTENANCE

4.1. Regular Maintenance Tasks

Routine checks and cleaning procedures for the machine.

4.2. Troubleshooting Common Issues

Guidance on diagnosing and resolving common operational problems.

Power Source Overheat Indicator

Specific troubleshooting steps for an overheated power source.

4.3. Disposal of the Machine

Environmentally responsible instructions for disposing of the equipment.

ORDERING NUMBERS

Power Source Part Numbers

List of part numbers for Master MLS and Mastertig MLS power sources.

Panels and Accessories Part Numbers

Part numbers for various panels, torches, and optional devices.

TECHNICAL DATA

Power Source Specifications

Detailed technical specifications for Master MLS and Mastertig MLS power sources.

Cooling Unit Specifications

Technical data for the Mastercool 10 and Mastercool 12 cooling units.

TERMS OF GUARANTEE

Limitations on Guarantee Coverage

Conditions and exclusions not covered by the product guarantee.

Undertaking Guarantee Repairs

Procedures for informing and validating guarantee repair requests.

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