Kemppi mastercool 20 User Manual

2 – Mastertig MLs™ 2300 aCDC / 0743 © keMppi oy
CONTENTS
1. PREFACE..................................................................................................................................3
1.1. INTRODUCTION ....................................................................................................................
3
1.2. PRODUCT INTRODUCTION .................................................................................................3
1.3. SAFETY INSTRUCTIONS ......................................................................................................3
2. INSTALLATION .........................................................................................................................6
2.1. REMOVAL FROM PACKAGING .............................................................................................
6
2.2. LOCATING THE MACHINE ....................................................................................................6
2.3. SERIAL NUMBER ..................................................................................................................6
2.4. INSTALLATION AND MAIN PARTS .......................................................................................6
2.5. INSTALLATION OF THE PANEL ............................................................................................7
2.6. MAINS CONNECTION ...........................................................................................................7
2.7. WELDING CABLE CONNECTIONS ......................................................................................8
2.7.1. CHOOSING WELDING POLARITY IN MMA WELDING ...........................................8
2.7.2. EARTHING ................................................................................................................8
2.8. COOLING UNIT TO MASTERCOOL 20 .................................................................................8
2.9. SHIELD GAS ..........................................................................................................................9
2.9.1. INSTALLATION OF GAS BOTTLE ............................................................................9
3. OPERATION ...........................................................................................................................10
3.1. WELDING PROCESSES .....................................................................................................
10
3.1.1. MMA WELDING ......................................................................................................10
3.1.2. TIG WELDING ALTERNATING CURRENT .............................................................10
3.1.3. TIG WELDING WITH DIRECT CURRENT ..............................................................10
3.1.4. SYNERGETIC PULSED TIG WELDING .................................................................11
3.1.5. LONG PULSED TIG WELDING ..............................................................................11
3.1.6. SPOT WELDING FUNCTION .................................................................................11
3.1.7. MICROTACK™ FUNCTION ....................................................................................11
3.1.8. TIG-WELDING WITH MIXED AC-DC CURRENT (MIX) .........................................11
3.2. OPERATION FUNCTIONS ...................................................................................................11
3.2.1. POWER SOURCE ..................................................................................................11
3.2.2. FUNCTION PANELS ...............................................................................................11
3.2.3. SAVING WELDING SETTINGS ..............................................................................17
3.2.4. ADOPTING THE SAVED SETTINGS ......................................................................18
3.2.5. REMOTE CONTROL MEMORY CHANNELS .........................................................18
3.2.6. SETUP FUNCTIONS ..............................................................................................18
3.2.7. FOOT PEDAL CONTROL R11F ..............................................................................18
3.3. COOLING UNIT OPERATION MASTERCOOL 20 ...............................................................18
3.4. STORAGE ............................................................................................................................18
3.5. ERROR CODES ...................................................................................................................20
4. MAINTENANCE ......................................................................................................................
20
4.1. REGULAR MAINTENANCE .................................................................................................
20
4.1.1. EVERY SIXTH MONTHS ........................................................................................20
4.1.2. SERVICE CONTRACT ............................................................................................20
4.2. TROUBLESHOOTING .........................................................................................................21
4.3. DISPOSAL OF THE MACHINE ............................................................................................21
5. ORDERING NUMBERS ..........................................................................................................
22
6. TECHNICAL DATA .................................................................................................................
23
7. TERMS OF GUARANTEE ......................................................................................................
24

Kemppi mastercool 20 Specifications

General

Brand	Kemppi
Model	mastercool 20
Category	Welding System
Language	English