Kemppi MasterTig MLS 4000 - Equipment Installation Guide; Unpacking and Initial Inspection; Machine Placement and Environment; Serial Number Identification

EN
CONTENTS
1. PREFACE
................................................................................................................................ 3
1.1 General
....................................................................................................................................... 3
1.2 Product introduction
............................................................................................................ 3
2. INSTALLATION ................................................................................................................. 4
2.1 Removal from packaging .................................................................................................... 4
2.2 Locating the machine ........................................................................................................... 4
2.3 Serial number ........................................................................................................................... 4
2.4 Installation ................................................................................................................................ 4
2.5 Installation of the panel ....................................................................................................... 5
2.6 Distribution network ............................................................................................................. 5
2.7 Mains connection ................................................................................................................... 5
2.8 Welding cable connections ................................................................................................ 6
2.8.1 Choosing welding polarity in MMA welding ................................................................. 6
2.8.2 Earthing ............................................................................................................................ 6
2.9 Cooling unit to MasterCool 10 .......................................................................................... 6
2.10 Shield gas .................................................................................................................................. 7
2.10.1 Installation of gas bottle ................................................................................................. 8
3. OPERATION ........................................................................................................................ 8
3.1 Welding processes ................................................................................................................. 8
3.1.1 MMA welding ................................................................................................................... 8
3.1.2 TIG welding ...................................................................................................................... 9
3.1.3 Synergic Pulsed TIG welding (a) ...................................................................................... 9
3.1.4 Long Pulsed TIG welding (b) ........................................................................................... 9
3.2 Operation functions .............................................................................................................. 9
3.2.1 Power source .................................................................................................................... 9
3.2.2 Function panels ............................................................................................................... 9
3.2.3 Saving welding settings (MTM) ....................................................................................16
3.2.4 Adopting the saved settings .........................................................................................17
3.2.5 Remote control memory channels ...............................................................................17
3.2.6 SETUP functions .............................................................................................................17
3.2.7 Foot pedal control R11F ................................................................................................18
3.3 Cooling unit operation MasterCool 10
......................................................................... 18
3.4 Storage
.....................................................................................................................................18
4. MAINTENANCE ..............................................................................................................18
4.1 Regular maintenance ..........................................................................................................18
4.1.1 Every sixth months ........................................................................................................18
4.1.2 Service contract .............................................................................................................19
4.2 Troubleshooting ...................................................................................................................19
4.3 Disposal of the machine ....................................................................................................19
5. ORDERING NUMBERS .............................................................................................20
6. TECHNICAL DATA ........................................................................................................22
2
Master, MasterTig, MasterCool 10 / © Kemppi Oy / 1112