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Kinco CD422 User Manual

Kinco CD422
133 pages
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Contents
Chapter 1 Product Acceptance & Model Description ............................................................................................. 4
1.1 Product Acceptance .......................................................................................................................... 4
1.1.1 Items for Acceptance (Wires Included) ..................................................................................... 4
1.1.2 Nameplate of Servo Driver ........................................................................................................ 4
1.1.3 Nameplate of Servo Motor ........................................................................................................ 5
1.2 Component Names ........................................................................................................................... 6
1.2.1 Component Names of CD420/CD430/CD620 Servo Driver ...................................................... 6
1.2.2 Component Names of CD422/CD432/CD622 Servo Driver ...................................................... 7
1.2.3 Component Names of Servo Motor .......................................................................................... 8
1.3 Model Description of Servo Motors and Drivers ................................................................................ 8
1.3.1 Servo Drivers ............................................................................................................................ 8
1.3.3 Power,Brake and Encoder cable of Motors ............................................................................... 9
Chapter 2 Precautions and Installation Requirements ......................................................................................... 10
2.1 Precautions ..................................................................................................................................... 10
2.2 Environmental Conditions ............................................................................................................... 10
Table 2-1 Environmental conditions ..................................................................................................................... 10
2.3 Mounting Direction & Spacing ......................................................................................................... 10
2.3.1 Precautions ............................................................................................................................. 10
2.3.2 Servo Driver Installation .......................................................................................................... 11
Chapter 3 Interfaces and Wirings of CD Driver ................................................................................................... 13
3.1 Interfaces of CD2 Driver .................................................................................................................. 13
3.1.1 Interfaces of CD422/432/622 .................................................................................................. 13
3.1.2 Wiring Diagram of CD2 Driver ................................................................................................ 15
3.1.3 X1 inteface of CD2 Driver ....................................................................................................... 16
3.1.4 Power Interface of CD2 DriverCD422/X3CD432/CD622/X3 and X7 ............................ 17
3.1.5 X5 and X6 Interfaces of CD2 Driver ........................................................................................ 18
3.1.5.1 X5 Interface ................................................................................................................. 18
3.1.5.2 X6 Interface ................................................................................................................. 18
3.2 Interfaces of CD Driver .................................................................................................................... 19
3.2.1 Interfaces of CD420/430/620 .................................................................................................. 19
3.2.2 External Wirings of CD Driver ................................................................................................. 21
3.2.3 X1 Interface of CD Driver ........................................................................................................ 22
3.2.4 Power Interfaces (CD420/X2, CD430/CD620/X2 and X5) of CD Driver ................................. 23
3.2.5 X3/X4 Interfaces of CD Driver ................................................................................................. 24
3.2.5.1 X3 Interface ................................................................................................................. 24
3.2.5.2 X4 Interface ................................................................................................................. 24
Chapter 4 Digital Operation Panel ....................................................................................................................... 25
4.1 Introduction ..................................................................................................................................... 25
4.2 Operation on Digital Operation Panel .............................................................................................. 27
Chapter 5 Motor Selection,Trial Operation and Parameter List ........................................................................... 30
5.1 Driver and motor configuration ........................................................................................................ 30
5.2 Trial Operation ................................................................................................................................. 33
5.2.1 Objective ................................................................................................................................. 33

Table of Contents

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Kinco CD422 Specifications

General IconGeneral
BrandKinco
ModelCD422
CategoryServo Drives
LanguageEnglish

Summary

Chapter 1 Product Acceptance & Model Description

1.1 Product Acceptance

Procedures and criteria for accepting delivered CD series servo systems, including component checks and visual inspection.

1.2 Component Names

Identification and description of key components and connectors for CD420/CD430/CD620 and CD422/CD432/CD622 servo drivers.

1.3 Model Description of Servo Motors and Drivers

Details on how to interpret model numbers for servo drivers and motors, including series and specifications.

Chapter 2 Precautions and Installation Requirements

2.1 Precautions

Essential safety and operational precautions for handling and installing Kinco CD series servo drivers to prevent faults.

2.2 Environmental Conditions

Specifications for operating and storage environment, including temperature, humidity, air quality, height, and vibration.

2.3 Mounting Direction & Spacing

Guidelines on proper mounting orientation and spacing for servo drivers to ensure effective heat dissipation and prevent faults.

Chapter 3 Interfaces and Wirings of CD Driver

3.1 Interfaces of CD2 Driver

Detailed description of interfaces (X1, X2, X3, X5, X6, X7) for CD2 series servo drivers, including pin assignments and functions.

3.1.2 Wiring Diagram of CD2 Driver

Illustrates the overall wiring diagram for the CD2 servo system, showing connections for power, I/O, and external components.

3.1.3 X1 inteface of CD2 Driver

Provides pin assignments and wiring details for the X1 interface, covering digital inputs, outputs, and encoder signals.

3.1.4 Power Interface of CD2 Driver

Details the power interfaces (X3, X7) for CD422, CD432, and CD622 servo drivers, specifying connections for motor and power supply.

3.1.5 X5 and X6 Interfaces of CD2 Driver

Explains the X5 RS232 communication interface and the X6 encoder input interface for CD2 servo drivers.

3.2 Interfaces of CD Driver

Description of interfaces for CD420/430/620 servo drivers, covering digital I/O, motor, encoder, and communication ports.

3.2.2 External Wirings of CD Driver

Illustrates the external wiring diagram for CD servo drivers, showing power supply, control, and motor connections.

3.2.3 X1 Interface of CD Driver

Details the X1 interface for CD420/430/620 servo drivers, including pin assignments for digital I/O, analog signals, and pulse/direction.

3.2.4 Power Interfaces

Explains the power interfaces (X2, X5) for CD420, CD430, and CD620 servo drivers, including motor, power supply, and braking resistor connections.

3.2.5 X3/X4 Interfaces of CD Driver

Describes the X3 and X4 interfaces for CD drivers, specifying pin assignments for RS232 communication and encoder input.

Chapter 4 Digital Operation Panel

4.1 Introduction

Overview of the digital operation panel's functions for parameter setting, instruction execution, and parameter display.

4.2 Operation on Digital Operation Panel

Step-by-step guide and examples on how to navigate and operate the digital control panel for setting parameters and functions.

Chapter 5 Motor Selection,Trial Operation and Parameter List

5.1 Driver and motor configuration

Table and guide for selecting and configuring the correct motor model for Kinco servo drivers based on specifications.

5.2 Trial Operation

Procedures and precautions for performing trial operation to test driver functionality and motor stability.

5.3 Description of Parameters

Explanation of parameter groups (F000-F005) and their meanings for setting driver instructions, real-time data, control loops, and motor parameters.

Chapter 6 Operation on Input/Output Ports

6.1 Digital Input Signals

Details on digital input signals, including polarity control, simulation, status display, addresses, functions, and wiring diagrams.

6.2 Digital Output Signals

Covers digital output signals, including polarity control, simulation, status display, addresses, functions, and wiring diagrams.

6.2.5 Wiring of Digital Output Port

Illustrates the internal circuit diagrams and wiring for digital output ports, including NPN and PNP connections for relays.

Chapter 7 Mode Operation

7.1 Pulse Control Mode (“-4” Mode)

Details on operating the servo driver in pulse control mode, including wiring, parameters, and examples for external digital input.

7.2 Speed Mode (“-3” or “3” Mode)

Describes operation in speed modes (instantaneous and acceleration/deceleration), including wiring and parameters for analog speed control.

7.3 Torque Mode (“4” Mode)

Details on operating in torque mode, including wiring diagrams and parameters for analog torque control.

7.4 Internal Multi-position Control Modes (“1” Mode)

Explains how to use internal multi-position control mode to activate set target positions via external signals.

7.5 Internal Multi-speed Control Modes (“-3” or “3” Mode)

Describes internal multi-speed control, where external signals activate pre-configured target speeds.

7.7 Homing Mode (“6” Mode)

Details on homing mode configuration, including methods, parameters, and procedures for setting the origin.

Chapter 8 Control Performance

8.1 Driver Performance Tuning

Guide to tuning servo driver performance by adjusting control loops (position, velocity, current) for optimal operation.

8.1.1 Manual Adjustment

Detailed steps and parameters for manually adjusting velocity and position loops, including gain settings and feedback filters.

8.1.2 Auto Adjustment (Only for Velocity Loops)

Procedure for using the auto-tuning function to automatically adjust velocity loop parameters for optimal performance.

8.2 Oscillation Inhibition

Methods for inhibiting resonance during machine operation by adjusting notch filters and other parameters.

Chapter 9 Communication

9.1 Transport Protocol

Defines the RS232 communication transport protocol, including data packet structure, baud rate, and error checking.

9.2 Data Protocol

Explains the CD servo driver's data protocol, adhering to CANopen standards for parameter access via index and subindex.

9.2.1 Download(from Host to Slave)

Describes the process of downloading data from a host computer to the servo driver, including command structure and data formats.

9.2.2 Upload(From Slave to Host)

Details the process of uploading data from the servo driver to a host computer, including command structure and response formats.

Chapter 10 Troubleshooting

10.1 Alarm Messages

Information on alarm messages displayed by the servo driver, including fault codes and their meanings.

10.2 Alarm Causes & Troubleshooting

Provides a table of common alarm codes, their causes, and recommended troubleshooting steps for Kinco servo drivers.

Chapter 11 Specification

11.1 Servo Drivers and Motors Selection Table

A comprehensive table for selecting compatible servo drivers and motors based on power, model, and connector types.

11.2 Servo Driver

Technical specifications for Kinco servo drivers, including electrical, performance, environmental, and interface details.

11.3 Dimensions/Torque Curve/Technical Specifications of Servo Motors

Mechanical dimensions, torque curves, and technical specifications for various SME and SMH series servo motors.

11.4 Wiring Diagram for Servo Motor Cable

Wiring diagrams for servo motor power and encoder cables, showing pin assignments and connector types.

Chapter12 Appendix

Appendix One:Selection Table for Brake Resistor

Selection table for brake resistors, specifying recommended resistance, power, and withstand voltage based on driver model.

Appendix Two:Selection Table for Fuse

Selection table for fuses, providing recommended fuse specifications (amperage and voltage) for different driver models and power ratings.

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