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Kipor KM2V80 - Check electromagnetic switch; Motor disassembly

Kipor KM2V80
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Fig 57
1.2 Check electromagnetic switch Refer to Fig 58
1Disassemble the starter motor from the base-frame of starter motor, and prepare a 6V
battery.
2Connect the electromagnetic switch case and C wiring terminal to battery cathode with two
conducting wires.
3Connect the battery anode and receptacle S with another conducting wire, now the gear
shaft breaks cover suddenly. If coming away the C wiring terminal, the gear shaft should be on
the position protruding, this means the electromagnetic switch is in working order.
4While testing, please pay special attention that the turn-on time should be only 3 to 5
seconds, if not, the windings will be burnt out.
Fig 58
1.3 Motor disassembly Refer to Fig 59
1Disassemble the leading-out wire terminal from the electromagnetic switch wiring terminal.
2Loose the transfixion screw and the setscrew of carbon brush holder
3Take off the rear shield, stator, carbon brush holder, and armature in turn.
4Assembly sequence and disassembly sequence are opposite, smear some lubricant grease
on the end B of armature spline while assembling.
Fig 59
1 magnet switch 2.armature 3.leading-out wire terminal of winding 4.stator
5. carbon brush holder 6.rear shield 7.transfixion screw 8. setscrew of carbon brush holder

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