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KIRLOSKAR 8 UP 200/38 User Manual

KIRLOSKAR 8 UP 200/38
66 pages
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INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
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KIRLOSKAR 8 UP 200/38 Specifications

General IconGeneral
BrandKIRLOSKAR
Model8 UP 200/38
CategoryPower Pump
LanguageEnglish

Summary

General Pump Information

1.7 Pump Nomenclature

Explains pump nomenclature with model type, size, and diameter examples.

Safety Instructions

2.1 General Safety Information

Provides general safety guidance, responsibilities, and pump nameplate importance.

2.6 Transport, Handling, & Storage Safety

Covers safe practices for transporting, handling, and storing the pump unit.

Safety by Phase (Sections 1-6)

Safety guidelines for general use, installation, operation, commissioning, maintenance, and servicing phases.

Installation Procedures

3.1 Receiving and Preparation

Details visual checks, preparation, and location selection for pump installation.

3.4 Foundation, Baseplate Setting & Grouting

Requirements for foundation, baseplate setting, and grouting procedures for stability.

3.7 Alignment Procedures & Factors

Explains how to align pump and driver shafts accurately and factors affecting alignment.

3.8 Piping Installation

Guidelines for installing suction and discharge piping correctly, including pipe sizing and layout.

Operation Guide

4.1 Pre-Start Checks

Inspection checklist and procedures before the initial start-up of the pump.

4.2 Starting, Running & Stopping

Procedures for starting, running checks, monitoring, and safely stopping the pump.

Technical Data

Pump Specifications and Bearings

Details pump types, rotation, bearing models, and lubrication requirements.

Impeller, Wear Rings, Stuffing Box & Seals

Details impeller types, wear ring clearances, stuffing box packing, and mechanical seal information.

Operational Parameters and Pipe Sizing

Covers coupling, flow, NPSH, pipe velocities, tapping details, flange limits, and pipe sizes.

Speed Limits, Torque, Weights & Interchangeability

Provides data on max speed, starting torque, weights, GD^2 values, and component interchangeability.

Maintenance Procedures

6.1 Maintenance EHS Instructions

Safety guidelines for maintenance work, covering hazards and precautions.

Routine Maintenance Schedule

Provides a schedule of routine checks and precautions for preventive maintenance.

Overhauling Instructions

7.1 Dismantling Procedure

Step-by-step instructions for disassembling the pump for overhaul.

7.2 Reassembly Procedure

Detailed instructions for reassembling the pump after overhaul.

General Outline Dimensions

Dimensional Data Table

Provides a table of general outline dimensions for various pump types.

Spare Parts and Drawings

9.0 Spare Part List

Lists part codes and descriptions for spare parts.

Cross Sectional Drawings

Includes various cross-sectional drawings of pump assemblies for different models.

Exploded View

Exploded View of Pump Components

Shows an exploded view of the pump with labeled components and part codes.

Pump Troubleshooting

Breakdown Cause-Check Points

Table correlating pump breakdown symptoms with potential causes and check points.

Check Points List

Detailed list of potential causes for pump malfunctions and specific check points.

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