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KIRLOSKAR UP 150/38BC User Manual

KIRLOSKAR UP 150/38BC
66 pages
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INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
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KIRLOSKAR UP 150/38BC Specifications

General IconGeneral
ModelUP 150/38BC
Head38 m
Voltage415 V
Frequency50 Hz
MaterialCast Iron
Flow Rate/Discharge150 m³/hr
PhaseThree Phase

Summary

Instruction on Installtion, Operation & Maintenance for Kirloskar Pump Type UP Metric

1. GENERAL

Nomenclature and Pump Description

Details pump nomenclature, parts, and their functions.

2. SAFETY INSTRUCTIONS

General Safety Information and Responsibilities

General safety guidelines and responsibilities for personnel.

Transport, Handling, and Storage Safety

Guidelines for safely transporting, handling, and storing the pump.

3 INSTALLATIONS

Receiving and Preparation

Inspecting the pump upon receipt and preparing it for installation.

Location, Foundation, and Baseplate Setting

Guidance on pump placement, foundation, and baseplate setup.

Grouting and Alignment Procedures

Steps for grouting the baseplate and aligning pump and driver shafts.

Suction and Discharge Piping

Guidelines for installing suction and discharge piping correctly.

4 OPERATION

Pre-Start Checks and Starting Procedure

Steps before starting and the procedure for starting the pump.

Running and Stopping Procedures

Guidelines for operating the pump and safely stopping it.

5 TECHNICAL DATA

Bearing and Lubrication Details

Information on bearings, their care, and lubrication specifications.

Stuffing Box and Mechanical Seal Details

Information on stuffing box packing and mechanical seals.

Pipe Sizes and Allowable Forces

Specifications for pipe dimensions and flange forces/moments.

Speed, Capacity, and Torque Data

Data on maximum speed, water capacity, and starting torque.

6. MAINTENANCE.

Maintenance EHS Instructions

Environmental, Health, and Safety instructions for maintenance work.

Routine Maintenance Chart

Schedule for regular maintenance checks and tasks.

7.0 OVERHAULING

Dismantling and Reassembly Procedures

Step-by-step guides for dismantling and reassembling the pump.

JOINT FLANGE TIGHTENING TORQUES AND SEQUENCE

Flange Tightening and Stuffing Box Packing

Torques for flanges and procedure for installing stuffing box packing.

8.0 GENERAL OUTLINE DIMENSIONS

9.0 SPARE PART LIST AND CROSS SECTIONAL DRAWINGS

10.0 EXPLODED VIEW

GENERAL INSTRUCTIONS FOR INSTALLATION, OPERATION & MAINTENANCE OF KIRLOSKAR CENTRIFUGAL PUMPS

Location, Foundation, and Alignment

Guidance on pump placement, foundation, and shaft alignment.

Piping and Suction/Delivery Lines

Best practices for installing piping and lines.

PUMP TROUBLE

Breakdown Cause and Check Points

Troubleshooting guide for pump issues with causes and checks.

GENERAL INFORMATION & SAFETY INSTRUCTIONS

General Information and Responsibilities

Guidelines for installation areas, personnel access, manual study, and product limits.

Specific Safety Instructions

Safety guidelines for handling, storage, assembly, operation, and maintenance.

Critical Warnings and Precautions

Warnings on improper procedures, PPE, and specific operational hazards.

ADRESSES OF REGIONAL OFFICE

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