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KIRLOSKAR UP 150/38A User Manual

KIRLOSKAR UP 150/38A
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INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
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KIRLOSKAR UP 150/38A Specifications

General IconGeneral
BrandKIRLOSKAR
ModelUP 150/38A
CategoryPower Pump
LanguageEnglish

Summary

WARRANTY

GENERAL

1.6 Pump Identification

Details on how pumps are designated by serial number, model, size, and type.

1.7 Nomenclature of the pump

Explanation of pump nomenclature including type, delivery size, and impeller diameter.

SAFETY INSTRUCTIONS

2.1 General Information

General safety guidelines and precautions for operating and maintaining Kirloskar pumps.

2.6 Transport handling and storage instructions

Instructions for safely transporting, handling, and storing Kirloskar pumps.

INSTALLATION

3.1 Receiving pump

Procedures for inspecting the pump upon receipt for any transit damage or missing parts.

3.3 Location

Guidelines for selecting the optimal location for pump installation to ensure performance.

3.4 Foundation

Requirements for a strong and rigid foundation to support the pump and absorb vibrations.

3.7 Alignment procedure

Steps for ensuring proper alignment between pump and driver shafts to prevent wear.

3.8 Suction and Discharge Piping

Precautions and recommendations for installing suction and discharge piping to ensure optimal pump operation.

OPERATION

4.1 Before Starting

Essential pre-operation checks and inspections to ensure the pump is ready for startup.

4.2 Starting

Step-by-step procedure for safely starting the pump and bringing it to operational speed.

4.3 Running

Guidelines for monitoring the pump during operation, including periodic inspections.

4.4 Stopping

Procedures for safely shutting down the pump and its driving unit.

TECHNICAL DATA

5.1 Direction of Rotation

Information on standard and optional pump rotation directions.

5.2 Bearing Details

Details on antifriction heavy-duty ball bearings used in the pumps, including model numbers.

5.3 Special care for Bearings

Instructions and precautions for the proper care, maintenance, and cleaning of bearings.

5.4 Lubrication Details

Information on initial lubrication, regreasing intervals, and recommended grease specifications.

5.7 Stuffing Box Details

Details on stuffing box packing, its installation, and maintenance for soft-packed pumps.

5.17 Weights and GD^2 values

Table listing approximate net weights and GD^2 values for various pump types.

5.18 Interchangeability of Components

Information on the interchangeability of various pump components across different models.

MAINTENANCE

6.1 Maintenance EHS (Environmental Hazard Safety) Instructions

Safety instructions related to environmental, health, and hazard management during maintenance.

6.1 Routine Maintenance Chart

A schedule of routine checks and precautions for preventive maintenance of the pump.

OVERHAULING

7.1 Dismantling Procedure

Step-by-step instructions for safely dismantling the pump for overhaul.

7.2 Reassembly Procedure

Step-by-step instructions for reassembling the pump after overhaul.

SPARE PART LIST AND CROSS-SECTIONAL DRAWINGS

Soft packed pump components

List of components specific to soft packed pump configurations.

Mechanical Seal Components

List of components specific to mechanical seal pump configurations.

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