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KIRLOSKAR UP 125/30B User Manual

KIRLOSKAR UP 125/30B
66 pages
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INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
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KIRLOSKAR UP 125/30B Specifications

General IconGeneral
ModelUP 125/30B
Head30 m
Voltage415 V
Frequency50 Hz
Speed2900 RPM
Phase3

Summary

GENERAL

Nomenclature of the pump

Explains the pump naming conventions based on type, size, and diameter.

PUMP DESCRIPTION

Details the pump's casing, impeller, shaft, sleeves, insert, and bearings.

SAFETY INSTRUCTIONS

General Information

Provides essential safety guidelines for operating KBL products.

Transport handling and storage instructions

Covers safe methods for transporting and storing the pump unit.

Storage

Details procedures for temporary and long-term pump storage.

INSTALLATIONS

Receiving pump

Outlines the visual inspection procedure upon receiving the pump.

Preparation

Describes necessary preparation steps before pump installation.

Location

Guides on selecting an optimal location for pump installation.

Foundation

Specifies requirements for a strong and rigid pump foundation.

Baseplate setting

Details how to set and level the baseplate for proper alignment.

Grouting procedure

Steps for applying grout to secure the baseplate and foundation.

Alignment procedure

Explains the process for aligning pump and driver shafts accurately.

Suction and Discharge Piping

Provides guidelines for correct suction and discharge piping installation.

OPERATION

Before Starting

Lists essential checks before the initial pump startup.

Starting

Step-by-step procedure for starting the pump driver and operation.

Running

Describes periodic checks and observations during pump operation.

Stopping

Details the correct procedure for safely stopping the pump.

TECHNICAL DATA

Bearing Details

Provides specifications and model numbers for pump bearings.

Special care for Bearings

Offers guidance on the proper care and maintenance of bearings.

Lubrication Details

Explains initial lubrication and re-greasing intervals for bearings.

Stuffing Box Details

Details the packing and installation for stuffing boxes.

Mechanical Seal

General instructions for the care and operation of mechanical seals.

NPSHA and NPSHR

Explains Net Positive Suction Head requirements for pump operation.

Allowable forces and moments on pump flanges

Lists the maximum forces and moments permitted on pump flanges.

Suction & Delivery Size

Specifies the nominal bore sizes for suction and delivery pipes.

Maximum allowable Speed and water fill capacity

Details maximum pump speeds and corresponding water fill capacities.

Interchangeability of Components

Information on the interchangeability of various pump components.

MAINTENANCE

Maintenance EHS Instructions

Safety precautions for environmental, health, and safety during maintenance.

Routine Maintenance Chart

Provides a schedule for regular maintenance checks and tasks.

OVERHAULING

Dismantling Procedure

Step-by-step guide for dismantling the pump for overhaul.

Reassembly Procedure

Detailed instructions for reassembling the pump after overhaul.

GENERAL OUTLINE DIMENSIONS

SPARE PART LIST AND CROSS SECTIONAL DRAWINGS

EXPLODED VIEW

General Instructions: Installation, Operation & Maintenance

LOCATION

Advice on choosing the best location for the pump to ensure performance.

FOUNDATION

Guidance on constructing a stable and rigid foundation for the pump.

ALIGNMENT

Explains the importance and process of aligning pump and driver shafts.

TYPE OF MISALIGNMENT

Describes angular and parallel misalignments between shafts.

LEVELLING THE UNIT

Steps to level the pump and driver unit on its baseplate.

GROUTING

Procedures for grouting the foundation bolts and baseplate.

PIPING

Recommendations for proper suction and discharge piping installation.

SUCTION PIPE

Details on correct suction pipe layout, material, and installation.

DELIVERY PIPE

Guidance on installing the discharge piping with necessary valves.

SAFETY INSTRUCTIONS WHILE HANDLING AND STORAGE

Critical Safety Warning: Improper Procedures

SAFETY INSTRUCTIONS WHILE ASSEMBLY & INSTALLATION

SAFETY INSTRUCTIONS WHILE COMMISSIONING & OPERATION

SAFETY INSTRUCTIONS WHILE MAINTENANCE & SERVICING

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