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KIRLOSKAR UP 150/45 User Manual

KIRLOSKAR UP 150/45
66 pages
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INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
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KIRLOSKAR UP 150/45 Specifications

General IconGeneral
Head45 m
Voltage415V
RPM2900
Discharge45 m³/hr
TypeSubmersible

Summary

Kirloskar Pump Type UP Metric - General Information

Nomenclature and Pump Description

Explains pump naming conventions, components, and identification.

Kirloskar Pump Type UP Metric - Safety Instructions

General Safety & Handling Precautions

Essential safety guidelines for installation, operation, and maintenance.

Assembly, Installation & Commissioning Safety

Safety measures during assembly, installation, and commissioning phases.

Kirloskar Pump Type UP Metric - Installation Procedures

Receiving, Preparation & Location

Guidance on receiving, preparing, and locating the pump.

Foundation, Baseplate Setting & Grouting

Procedures for foundation, baseplate setting, and grouting.

Alignment Procedure & Piping Installation

Methods for shaft alignment and installing suction/discharge piping.

Kirloskar Pump Type UP Metric - Operation

Pre-Start Checks & Starting Procedures

Procedures for pump start-up, operation, and monitoring.

Running & Stopping Procedures

Guidelines for safe operation and shutdown of the pump.

Kirloskar Pump Type UP Metric - Technical Data

Bearings, Lubrication & Seals

Details on bearings, lubrication, stuffing boxes, and mechanical seals.

Couplings, Flow, NPSH & Velocities

Covers couplings, flow rates, NPSH, and pipe velocities.

Flange Forces, Sizes, Speed, Torque & Weights

Data on flange limits, sizes, speed, torque, and weights.

Component Interchangeability

Details the interchangeability of various pump components.

Kirloskar Pump Type UP Metric - Maintenance & Overhauling

Routine Maintenance & EHS Instructions

Schedule for regular maintenance and environmental/safety instructions.

Dismantling & Reassembly Procedures

Step-by-step guides for pump overhaul and component replacement.

Stuffing Box Packing & Flange Tightening

Instructions for packing and flange tightening procedures.

Kirloskar Pump Type UP Metric - Spares & Drawings

Spare Part List & Exploded View

List of spare parts and a visual breakdown of pump components.

Kirloskar Pump Type UP Metric - Troubleshooting

Pump Trouble Diagnosis

Table for diagnosing pump issues by correlating breakdown to check points.

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