EasyManua.ls Logo

KIRLOSKAR UP 125/30A User Manual

KIRLOSKAR UP 125/30A
66 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
Question and Answer IconNeed help?

Do you have a question about the KIRLOSKAR UP 125/30A and is the answer not in the manual?

KIRLOSKAR UP 125/30A Specifications

General IconGeneral
BrandKIRLOSKAR
ModelUP 125/30A
CategoryPower Pump
LanguageEnglish

Summary

GENERAL

Pump Identification

Details how pumps are designated by serial number, model, size, and type.

Pump Description

Describes key pump components like casing, impeller, shaft, and bearings.

Pump Nomenclature

Explains pump model naming conventions and designations used in the manual.

SAFETY INSTRUCTIONS

General Safety Information

Covers general safety, PPE, nameplate, access, and manual study requirements.

Transport, Handling, and Storage Safety

Provides guidelines for safe transport, handling, and storage of pumps.

INSTALLATION

Receiving and Inspecting the Pump

Procedures for checking the pump upon receipt for transit damage and ensuring correct delivery.

Pump Preparation and Location

Steps for preparing the pump and selecting an optimal installation location for performance.

Foundation and Baseplate Setting

Guidelines for creating a proper foundation and setting the baseplate for stability.

Grouting and Alignment Procedures

Steps for grouting the baseplate and aligning the pump and driver shafts accurately.

Suction and Discharge Piping Installation

Best practices for installing suction and discharge piping to ensure optimal pump performance.

OPERATION

Pre-Start Checks and Procedures

Essential inspections and checks before the initial start-up of the pump.

Starting, Running, and Stopping

Procedures for starting the pump, important points during operation, and safe stopping methods.

TECHNICAL DATA

Bearing and Lubrication Details

Information on bearing types, lubrication, and special care instructions.

Stuffing Box and Mechanical Seal Details

Details on stuffing box packing and mechanical seal installation, care, and operation.

Pump Dimensions and Capacities

Data on suction/delivery sizes, maximum speed, and water fill capacity for various pump types.

Allowable Forces, Moments, and Torque

Specifications for forces on flanges, moments, and starting torque requirements.

MAINTENANCE

Maintenance EHS Instructions

Environmental, Health, and Safety considerations during maintenance tasks.

Routine Maintenance Schedule

A chart outlining regular checks and preventative maintenance tasks for pump longevity.

OVERHAULING

Dismantling Procedure

Step-by-step guide for disassembling the pump for overhaul or repair.

Reassembly Procedure

Step-by-step guide for reassembling the pump after overhaul, including bearing and shaft procedures.

EXPLODED VIEW

Component Identification Diagram

A visual breakdown of pump components with corresponding part numbers for easy identification.

GENERAL INSTRUCTIONS

Installation Overview and Warnings

Covers general warnings, location, foundation, and basic alignment principles for installation.

Alignment and Levelling Procedures

Detailed steps for unit levelling and shaft alignment using various methods.

Piping and Support Guidelines

Best practices for installing suction, delivery, and vacuum lines, including support requirements.

PUMP TROUBLESHOOTING

Breakdown Cause and Check Points

A table correlating common pump problems with specific check points for diagnosis.

Detailed Check Points List

A comprehensive list of potential issues and their corresponding diagnostic check points.

Assembly, Installation, Commissioning, Operation Safety

Safety precautions for assembly, installation, commissioning, and operation.

Maintenance and Servicing Safety

Safety instructions for performing maintenance and servicing tasks on the pump.

Related product manuals