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General| Brand | KIRLOSKAR |
|---|---|
| Model | UP 125/24 |
| Category | Power Pump |
| Language | English |
Explains the naming convention for Kirloskar UP pumps based on size and type.
Covers general safety precautions, site instructions, and personnel responsibilities.
Details procedures for safely transporting, handling, and storing the pump unit.
Instructions for inspecting the pump upon arrival for any transit damage.
Steps to prepare the pump before installation, including cleaning and greasing.
Guidance on selecting an optimal and accessible location for the pump installation.
Requirements for a stable and rigid foundation to absorb vibrations and support the unit.
Procedures for setting and levelling the baseplate using shims and foundation bolts.
Steps for applying grout to secure the baseplate and foundation.
Method for aligning the pump and driver shafts for optimal performance.
Guidelines for correctly installing suction and discharge pipelines to minimize friction losses.
Pre-operational checks including baseplate, alignment, wiring, and priming.
Steps for safely starting the pump and initial valve operations.
Periodic checks to perform while the pump is operating.
Procedures for safely shutting down the pump unit.
Standard and optional directions of pump rotation.
Information on bearing models and reference numbers used in the pumps.
Instructions for the proper care and maintenance of pump bearings.
Guidance on initial lubrication and re-greasing intervals for bearings.
Diametrical clearances between impeller and casing wear rings.
Specifies types of impellers used for different pump models.
Information on packing, gland, and lantern ring for stuffing boxes.
General instructions for the care and operation of mechanical seals.
Table detailing mechanical seal fitment and locking distances for various pump types.
Types of couplings available for Kirloskar pumps.
Importance of maintaining minimum flow to prevent pump damage.
Requirements for Net Positive Suction Head for satisfactory pump operation.
Recommended velocities for suction and delivery pipelines.
Specifications for various tapping connections on the pump.
Table specifying maximum allowable forces and moments on pump flanges.
Table listing nominal suction and delivery bore sizes for pump types.
Details maximum operating speeds and water fill capacities for pump models.
Graphical representation of starting torque requirements for different cases.
Table of approximate net weights and GD^2 values for pump models.
Chart showing interchangeability of various pump components across models.
Safety and environmental hazard instructions for maintenance work.
Schedule of periodic checks and precautions for pump maintenance.
Step-by-step guide for correctly installing stuffing box packing.
Detailed steps for safely dismantling the pump for overhaul.
Specific dismantling steps for pumps fitted with mechanical seals.
Step-by-step instructions for reassembling the pump after overhaul.
Specifies torques and sequence for tightening main joint flange studs and nuts.
Guidance on selecting an optimal and accessible location for the pump.
Requirements for a stable and rigid foundation to absorb vibrations.
Procedures for aligning pump and driver shafts, including types of misalignment.
Explains angular and parallel misalignment between pump and driver shafts.
Steps to ensure the pump and driver shafts are level and correctly positioned.
How to check and ensure proper alignment of flexible coupling halves.
A table to diagnose pump issues by correlating breakdowns with check points.
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