EasyManua.ls Logo

KIRLOSKAR UP 100/35 User Manual

KIRLOSKAR UP 100/35
66 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
Question and Answer IconNeed help?

Do you have a question about the KIRLOSKAR UP 100/35 and is the answer not in the manual?

KIRLOSKAR UP 100/35 Specifications

General IconGeneral
BrandKIRLOSKAR
ModelUP 100/35
CategoryPower Pump
LanguageEnglish

Summary

Warranty

General

Nomenclature of the Pump

Details pump type, delivery size, impeller diameter, and basic pump designation.

Pump Description

Explains the casing, impeller, shaft, shaft sleeves, inserts, and bearings.

Safety Instructions

General Information

Covers general safety awareness, nameplates, access restrictions, and training.

Transport Handling and Storage

Provides guidelines for safe transport, handling, and storage of the pump.

Storage Instructions

Details temporary, long-term, and exposed/extreme condition storage procedures.

Installations

Receiving Pump

Instructions for visual inspection of the pump upon receipt for damage.

Preparation

Steps for cleaning flanges and preparing the pump shaft and bearings.

Location

Guidance on selecting an optimal location for the pump installation.

Foundation

Requirements for a strong and rigid foundation to absorb vibration.

Baseplate Setting

Procedures for supporting, levelling, and aligning the baseplate.

Grouting Procedure

Steps for applying grout to secure the baseplate and foundation.

Alignment Procedure

Methods for checking and correcting pump and driver shaft alignment.

Suction and Discharge Piping

Precautions and recommendations for installing suction and discharge piping.

Operation

Before Starting

Pre-operation checks including baseplate, alignment, wiring, and priming.

Starting

Steps for safely starting the pump and operating procedures.

Running

Periodic inspections required while the pump is in operation.

Stopping

Procedures for safely shutting down the pump and driver.

Technical Data

Bearing Details

Lists pump types with their respective bearing models and reference numbers.

Lubrication Details

Information on initial lubrication, regreasing intervals, and grease types.

Stuffing Box Details

Information on packing installation, maintenance, and types.

Mechanical Seal

General instructions for mechanical seal operation and care.

NPSHA and NPSHR

Requirements for Net Positive Suction Head for satisfactory operation.

Weights and GD^2 Values

Table listing approximate net weights and GD^2 values for pump types.

Interchangeability of Components

Chart showing interchangeable parts across different pump models.

Maintenance

Maintenance EHS Instructions

Hazards and safety precautions during maintenance work.

Routine Maintenance Chart

Schedule of checks and precautions for preventive maintenance.

Overhauling

Dismantling Procedure

Step-by-step guide for dismantling soft packed and mechanical seal pumps.

Reassembly Procedure

Step-by-step guide for reassembling UPM pumps.

Joint Flange Tightening Torques and Sequence

Tightening Torques

Specifies tightening torques for stud sizes in the main joint flange.

Tightening Sequence

Details the sequence for tightening nuts on the main joint flange.

Installing Stuffing Box Packing

Packing Installation Steps

Instructions for cutting, inserting, and adjusting stuffing box packing.

Spare Part List and Cross Sectional Drawings

Cross Sectional Drawing for Soft Packed Pump

Illustrates the sectional view of a soft packed pump.

Cross Sectional Drawing for Mechanical Seal Pump

Illustrates the sectional view of a mechanical seal pump.

Exploded View

General Instructions for Installation, Operation & Maintenance

Installation Basics

Covers location, foundation, baseplate levelling, and alignment.

Alignment and Grouting

Details alignment types, coupling checks, and grouting procedures.

Piping and Ancillaries

Covers suction, discharge piping, vacuum lines, and foot valves.

Component Maintenance

Instructions for stuffing boxes, ball bearings, casing rings, and priming.

Operation Procedures

Steps for starting, running, and stopping the pump safely.

Pump Trouble Diagnosis

Breakdown Cause-Check Points

Table for diagnosing pump faults based on symptoms and check points.

Check Points

Detailed list of check points for troubleshooting pump issues.

General Information & Safety Instructions

Product Safety

General safety measures and compliance requirements.

Improper Installation Warning

Warning against incorrect installation, operation, or maintenance.

Safety during Maintenance & Servicing

Safety guidelines for performing maintenance and repairs.

Addresses of Regional Office

Global Presence of KBL

Related product manuals