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KIRLOSKAR UP 100/29 User Manual

KIRLOSKAR UP 100/29
66 pages
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INSTRUCTION ON
INSTALLTION,
OPERATION &
MAINTENANCE
FOR KIRLOSKAR PUMP
TYPE UP METRIC
KIRLOSKAR BROTHERS LIMITED
“Yamuna”S.No.98/3 to 7, Baner, Pune 411045
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KIRLOSKAR UP 100/29 Specifications

General IconGeneral
BrandKIRLOSKAR
ModelUP 100/29
CategoryPower Pump
LanguageEnglish

Summary

Warranty Information

Warranty Terms and Conditions

Details the warranty period and coverage for the supplied pump.

General Pump Information

Covered Pump Models

Lists the various UP (M) pump types covered by this manual.

Pump Construction Details

Describes the casing, impeller, shaft, and bearing components.

Pump Identification System

Explains the nomenclature for pump model designation.

Safety Instructions

General Safety Precautions

Mandatory safety compliance and general guidelines.

Personal Protective Equipment (PPE)

Required safety gear for various operational tasks.

Handling and Storage Safety

Safe practices for pump transport and storage.

Electrical Safety Precautions

Measures to prevent electric shock during maintenance.

Hazardous Material Handling

Safety protocols for maintenance involving hazardous liquids.

Installation Procedures

Receiving and Initial Inspection

Checking the pump for damage after transit.

Pump Location and Foundation

Guidelines for optimal pump placement and base support.

Baseplate Setting and Grouting

Procedures for leveling and securing the pump baseplate.

Pump and Driver Alignment

Critical steps for ensuring proper shaft alignment.

Suction and Discharge Piping Installation

Guidelines for correct pipework connection to the pump.

Pump Operation

Pre-Starting Checks

Ensuring the pump is ready for operation.

Starting and Running Procedures

Step-by-step guide for starting and operating the pump.

Monitoring During Operation

Checking pump performance indicators while running.

Stopping the Pump

Safe procedures for shutting down the pump.

Technical Data and Specifications

Bearing Details and Lubrication

Information on bearing types, maintenance, and lubrication.

Stuffing Box and Mechanical Seal Details

Details on sealing components and their care.

Coupling Specifications

Details on coupling types used with the pumps.

Allowable Flange Forces and Moments

Limits for piping connections on pump flanges.

Suction and Delivery Pipe Sizes

Recommended pipe diameters for suction and delivery.

Speed, Capacity, and Torque Data

Operational limits, capacities, and starting torque data.

Weights and Component Interchangeability

Pump weights and compatibility of parts.

Maintenance and Overhauling

Routine Maintenance Schedule

Periodic checks and tasks for pump upkeep.

Overhauling Procedures

Step-by-step guide for pump disassembly and reassembly.

Installing Stuffing Box Packing

Specific instructions for fitting packing rings into the stuffing box.

General Outline Dimensions

Dimension Tables

Detailed measurements for various pump models.

Spare Parts and Drawings

Spare Part List

List of components with part codes and descriptions.

Cross-Sectional Drawings

Visual breakdown of pump internal components.

Exploded View

Component Identification

Visual representation of pump parts with labels.

Troubleshooting and Problem Solving

Pump Breakdown Cause Identification

Table for diagnosing common pump faults.

Detailed Check Points for Faults

Comprehensive list of potential causes for pump issues.

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